China factory CZPT Automatic End Tipper off Loading Cold Truck Harmless Animal Refeer Truck 5ton Dead Animal Refrigerated Truck with Disinfection Function

Product Description

ISUZU Automatic End tipper off loading cold truck harmless animal refeer truck 5ton dead animal refrigerated truck with disinfection function
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100% new condition by manufacturer direct sale*
*100% quality guaranteed*

»  I. Refrigerator Truck DETAIL

In order to overcome the shortcomings of ordinary fence transport vehicles and prevent the breeding of bacteria and the spread of diseases to a great extent, our company has developed a closed constant temperature transport vehicle for dead pigs in the dead CZPT and poultry transport market through professional design. The dead pig transport vehicle is an indispensable special vehicle at present. It mainly collects dead pigs, cattle, sheep and other animals, Transport them to the harmless treatment center to avoid the spread of the epidemic of these dead animals. Once these food substances lose the refrigeration and heat preservation system. Then the food itself will deteriorate, and such food can not be eaten by people. In the process of refrigerated and heat preservation transportation, sometimes the heat preservation vehicle is changed to the refrigerated vehicle when necessary, and can play the role of moistening the intestines because there are many refrigerated and heat preservation plates in these vehicles, which can maximize the role of heat preservation, so as to achieve the role of refrigeration. It can also achieve the purpose of transportation.

»  II. Mobile REFRIGERATOR TRUCK Design Schedule

Special performance description of dead pig transport vehicle:

1. Manufacturing process of the box body: the box body of the dead pig transport vehicle is externally decorated with FRP; The interior is made of stainless steel structure, which is convenient for the sanitation, cleaning and corrosion resistance of the car body. The simultaneous interpreting process is the same as that of the traditional refrigerator car.
2. Refrigeration system: the dead pig transport vehicle realizes harmless treatment by on-board refrigeration unit, and the gas circulation and constant temperature in the internal space of the vehicle. In order to ensure the temperature requirements of dead pigs during transportation and ensure that the temperature in the carriage is between 0 – minus 5 ºC, the temperature change in the box can be monitored in real time in the cab, which is convenient for temperature control.
3. Automatic grasping and hoisting system: the dead pig transport vehicle is composed of motor, transmission mechanism, drum and sprocket (i.e. electric hoist), which realizes the lifting of dead pigs from the ground to the inside of the box, and avoids the staff from contacting the dead pigs for a long time. Lifting capacity of electric hoist: 500-1000KG.
4. Dump system: it is composed of hydraulic cylinder and turnover support. The device is developed based on the dump system at the bottom of the dump truck and installed on the animal harmless treatment truck. It is mainly used to realize the automatic dumping of sick and dead pigs through the hydraulic dump device after the dead pigs are collected in the box and transported to the treatment center (treatment station).
5, spray disinfection system: composed of disinfectant container, disinfection pipeline and sprinkler head, mainly used for harmless treatment of vehicle interior spray disinfection.
6. Residual liquid collection system: avoid the outflow of residual liquid, resulting in the transmission and pollution of bacteria through transportation.

Animal harmless treatment vehicle is a kind of refrigerated vehicle. It has extremely strict requirements for the sealing of the compartment. At the same time, it also has the functions of disinfection and temperature balance to control the virus during transportation. Our factory has many years of production experience. The vehicles produced by our factory are of high quality. The price of our factory is lower than that of other manufacturers. It is a car with high cost performance. The specific configuration is as follows:

1. Ultraviolet sterilization lamp inside the compartment
2. Automatic disinfection function, disinfectant spraying
3. Anti corrosion treatment of effusion, with effusion collection box
4. The carriage is equipped with self unloading lifting device
5. The interior of the car adopts an integral reinforced frame, and the top adopts a steel structure framework. The embedded parts can bear 1500-2000 kg, with telescopic hydraulic slideway and 220V motor, and remotely control the winch up and down.
6. Issue the qualification certificate of refrigerated vehicle
7. Add standby power to the refrigerator
8. The bottom plate is stainless steel plate
9. The effusion collection box is at the front and rear side
10. The top plate adopts meat hook car framework

»  III. The REFRIGERATOR TRUCK SPECIFICATION
(the specification only for reference, different country and different truck brand will have different equipment)

 Specification 
Vehicle Main Dimensions (L x W x H)mm 7815*2330*3620
Wheel base (mm) 4500
Wheel track (front/rear) (mm) 1845/1796
Approach/Departure angle(°) 27/21
Weight in KGS Curb Weight 4545
Loading Capacity 10000
Max. driving speed(km/h) 85
Engine Brand Yuchai
Model YC4E160-33
Type 4-stroke direct injection , 6-cylinder in-line with water cooling, turbo-charging and inter-cooling with automatic torque motor
Horse Power(HP) 160HP
Emission standard Euro 3
Gearbox 5 Forwarder+1 Reverse
Clutch Reinforced diaphragm clutch, diameter 430mm
Steering Gear power steering, hydraulic steering with power assistance
Fuel tank (L) 200
Tire 8.25R20  7pcs with 1 spare
Brakes Service brake: dual circuit compressed air brake
Parking brake :(emergency brake): spring energy, compressed air operating on rear wheels Auxiliary brake: engine exhaust valve brake
Refrigerated Box 
Features 1. Strong Fiberglass Inner and Outer Wall, with 8cm Middle Polyfoam Insulation.
2. High Quality Hanxue Refrigerator, Lowest Cooling Temperature negative 18 centi-degree (negative 608 Fahrenheit degree)
Dimension 5980*2305*2100mm

»  IV. Mobile Refrigerator TRUCK Equipment for option

The truck inside equipment can be for option
1.Ventilation slot

2.Meat hook

3.goods shelves

4.Stainless steel meat hook

5.Aluminum alloy meat hook

6.Side door

7.emergency power supply

8.Temperature recorder

9.Drive Route monitor detector

10.Hydraulic tail plate

Plastic windshield curtain

Meat hook guide rail

Movable partition

»  V. Mobile Refrigerator TRUCK Workshop for reference

»  VI. SHIPPMENT

»  VII. ABOUT US

ZheJiang MANTEN AUTOMOBILE CO.,LTD is an authorized special truck manufacturer which has many years in design ,product ,sales and service in special trucks like as boom truck , fire truck, manlift truck, tank truck , garbage truck, tipper truck , wrecker truck , refrigerated truck and etc. Main info as below:

(1) More than 500 workers, large and advanced production;
(2) 25 professional engineers, can offer the best and cheapest design;
(3) Build strict QC team to guarantee the quality;
(4) 1 year or 30,000km warranty which comes first.
(5) One set of spare parts of chassis provided which will help you save money on maintenance.
(6) Provide technical support and after serive for life.
(7) Professional sales team which will help you to choose suitable truck.

»  VII. FAQ

Why choose us?

Experience
10 years experience of production,sales,research and development in the field of special trucks.

Specialization
We can produce according to your demand, the material,the size, the color and the logo is optional for you.

Good quality
Has CZPT technology, advanced equipments;Reliant quality and flexible modes of operation also have strict quality control system and passed the iso9001-2008 and the 3c (china compulsory certification),with sgs,bv certifcate as well.

Chassis supply
We have a very good long term cooperation relationship with chassis manufacturer,such as dongfeng,foton,sinotruck,shacman,faw,hino,camc,north-benz,ect.

Production supply capacity
Company scale
More than 3000 employees with 1000 acres factory, total asset 2 billion.
We manufacture the truck as soon as possible once your order confirmed.And for the stock, we can delivery it immediately.

Any more information regarding to mobile bar truck, please do not hesitate contact with us!

After-sales Service: 24hours on-Line Service
Warranty: 12months
Certification: ISO9000, CCC, TS16949, EPA, EEC, RoHS, CE
Payload: 5ton to 8ton
Emission Standard: Euro 3
Transmission Type: Manual
Customization:
Available

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Customized Request

ladder sprocket

How do I Properly Install and Align Ladder Sprockets for Optimal Conveyor Performance?

Proper installation and alignment of ladder sprockets are crucial for ensuring optimal conveyor performance and extending the sprocket’s service life. Here are the steps to follow:

  • 1. Pre-Installation Inspection: Before installation, inspect the ladder sprocket for any visible damage, defects, or issues. Ensure that the sprocket is free from debris and contaminants.
  • 2. Verify Chain Compatibility: Confirm that the ladder sprocket is compatible with the specific conveyor chain used in the system. The sprocket must match the chain’s pitch and configuration to ensure proper engagement.
  • 3. Shaft and Hub Preparation: Prepare the driven shaft by ensuring it is clean, free from damage, and meets the required diameter specifications. If using a hub, ensure it fits securely on the shaft.
  • 4. Align Sprocket Position: Position the ladder sprocket on the driven shaft and ensure it is centered and aligned properly. Use alignment tools and measurements to ensure accuracy.
  • 5. Set Tension and Slack: Adjust the conveyor chain’s tension to the manufacturer’s recommended specifications. Avoid excessive tension, as it can lead to accelerated wear, and ensure there is a proper amount of slack to accommodate chain movement.
  • 6. Check Chain Engagement: Confirm that the conveyor chain properly engages with the ladder sprocket. The chain links should rest securely within the gaps of the ladder sprocket without binding or skipping.
  • 7. Verify Chain Wrap Angle: Check that the chain wrap angle around the sprocket is within the manufacturer’s recommended range. Sufficient wrap angle ensures proper power transmission and prevents chain slippage.
  • 8. Lubrication: Apply the appropriate lubricant to the ladder sprocket and the conveyor chain according to the manufacturer’s guidelines. Proper lubrication reduces friction and wear.
  • 9. Run-in Period: After installation, run the conveyor system without a load for a short period to allow the chain and sprocket to settle and self-adjust. Check for any unusual noises or issues during this run-in period.
  • 10. Regular Inspection and Maintenance: Schedule regular inspections of the ladder sprockets and conveyor chain to identify and address any wear or alignment issues promptly. Perform maintenance tasks, such as lubrication and tension adjustments, as recommended by the manufacturer.

Properly installing and aligning ladder sprockets ensures reliable power transmission, reduces wear on the sprocket and chain, and minimizes the risk of unexpected failures. Following manufacturer guidelines and working with experienced conveyor system professionals can help achieve optimal performance and efficiency in your conveyor system.

ladder sprocket

What are the Load-Carrying Capacities of Different Ladder Sprocket Configurations?

The load-carrying capacity of ladder sprockets varies depending on their design, material, and size. It is essential to consider several factors when determining the load-carrying capacity of a ladder sprocket configuration:

  • Material: The material used in the construction of the ladder sprocket significantly influences its load-carrying capacity. Steel sprockets are known for their high strength and load-bearing capabilities, while high-strength engineering plastics are suitable for lighter loads and specific food processing applications.
  • Size and Number of Teeth: Generally, ladder sprockets with more teeth provide a larger contact area with the chain, distributing the load more evenly and increasing the load-carrying capacity. Larger sprockets, with bigger diameters, can also handle higher loads due to their increased surface area.
  • Hub Configuration: The hub configuration of the ladder sprocket can affect its load-carrying capacity. Sprockets with robust and sturdy hubs can handle higher loads compared to sprockets with standard or lightweight hubs.
  • Customization: Some ladder sprockets can be customized to enhance their load-carrying capacity for specific applications. Custom design modifications, additional support structures, or higher-strength materials can be employed to meet heavy-duty requirements.
  • Application and Environment: The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
  • Industry Standards: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.

It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.

Regular maintenance and inspection of the ladder sprockets are essential to identify signs of wear or damage that can affect the load-carrying capacity. By selecting the right ladder sprocket configuration and ensuring proper maintenance, you can optimize the load-carrying capacity and reliability of your conveyor system.

ladder sprocket

How do I Choose the Right Size and Pitch of a Ladder Sprocket for my Conveyor System?

Choosing the right size and pitch of a ladder sprocket for your conveyor system is critical to ensure proper operation, efficient power transmission, and prolonged equipment life. Here are the steps to guide you through the selection process:

  • 1. Identify Conveyor Chain Type: Determine the type of conveyor chain used in your system. Different chain types have specific pitch measurements, and the ladder sprocket must match the chain’s pitch to ensure proper engagement.
  • 2. Determine Sprocket Teeth Count: Calculate the required number of teeth for the ladder sprocket based on the desired conveyor speed, driven shaft RPM, and the chain’s speed factor. The speed factor is typically provided by the chain manufacturer.
  • 3. Consider Chain Wrap Angle: Ensure that the sprocket size allows for sufficient chain wrap around the sprocket to prevent chain disengagement. The chain wrap angle should be within the manufacturer’s recommended range.
  • 4. Assess Conveyor Load: Evaluate the conveyor system’s load and the maximum tension the chain will experience. The ladder sprocket’s material and design must be able to handle the load without deformation or failure.
  • 5. Determine Shaft Diameter: The ladder sprocket’s bore size (inner hole) should match the driven shaft’s diameter or use a taper-lock bushing or through-bore hub to adapt the sprocket to the shaft size.
  • 6. Consider Space Constraints: Ensure that the chosen ladder sprocket size fits within the available space in the conveyor system without interfering with other components.
  • 7. Consult Manufacturer Data: Refer to the ladder sprocket manufacturer’s data and specifications to find the appropriate sprocket size and pitch options for your specific conveyor chain type.
  • 8. Opt for High-Quality Materials: Choose a ladder sprocket made from high-quality materials that offer good wear resistance and durability, especially for applications with harsh environments or heavy loads.
  • 9. Seek Expert Advice: If you are unsure about the selection process, consult with conveyor system experts or sprocket manufacturers for assistance in choosing the right ladder sprocket size and pitch.

By carefully considering the chain type, conveyor load, sprocket teeth count, and other relevant factors, you can select the appropriate size and pitch of a ladder sprocket that ensures optimal performance and reliable power transmission in your conveyor system.

China factory CZPT Automatic End Tipper off Loading Cold Truck Harmless Animal Refeer Truck 5ton Dead Animal Refrigerated Truck with Disinfection Function  China factory CZPT Automatic End Tipper off Loading Cold Truck Harmless Animal Refeer Truck 5ton Dead Animal Refrigerated Truck with Disinfection Function
editor by CX 2023-11-29