China OEM OEM Custom Precision Steel Lost Wax Investment Casting Ladder Hinge

Product Description

 General Products      
 Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 Main blank Process for Steel  Casting  
Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting;
 
 Blanks Tolerance -Casting  Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
 Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC,  ISO 340-550, 
 
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
 
Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
 
 
Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium
 Casting Blank Size  /Dimensions 2 mm-600mm / 0.08inch-24inch  according to customer requirement
 Casting Blank Weight Range from 0.01kg-85kg
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
 MOQ 1 pcs for sample test
 Lead Time 45days from the receipt date of deposit for investment casting hinge 

Matech Industry ltd specializes in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both China and Export Market .

To satisfy different mechanical and functional requirements from our customers we are able to make a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Casting Form Usage Count: Permanent
Surface Treatment: Dacromat Coating, Finish Painting
Surface Roughness: 0.005mm-0.01mm-0.1mm
Samples:
US$ 0.89/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

ladder sprocket

Can I Replace Other Types of Sprockets with Ladder Sprockets in my Conveyor System?

Replacing other types of sprockets with ladder sprockets in a conveyor system is possible, but it requires careful consideration and evaluation of the specific application requirements. Here are some factors to consider:

  • Chain Compatibility: Ensure that the ladder sprocket is compatible with the conveyor chain used in your system. Different chain types have specific pitch measurements and tooth profiles, and the ladder sprocket must match the chain’s pitch and configuration for proper engagement.
  • Load Capacity: Consider the load capacity and demands of your conveyor system. Ladder sprockets can be suitable for heavy-duty applications, but it is essential to verify that the selected ladder sprocket can handle the expected loads and stresses.
  • Speed and Motion Requirements: Evaluate the conveyor system’s required speed and motion control. Ladder sprockets are commonly used in high-speed applications, but it’s crucial to ensure that they can maintain accurate motion and stability at the desired speeds.
  • Space Constraints: Check if the ladder sprocket’s dimensions fit within the available space in the conveyor system without interfering with other components or causing installation challenges.
  • Application Specifics: Consider the specific needs of your conveyor system. If precise motion control, reduced noise, and continuous chain support are crucial factors, ladder sprockets might offer advantages over other sprocket designs.
  • Engineering Evaluation: Conduct a thorough engineering evaluation to determine whether the ladder sprocket can handle the anticipated loads, speeds, and operating conditions of your conveyor system.
  • Expert Consultation: Seek advice from conveyor system experts or sprocket manufacturers. They can provide valuable insights and help you make an informed decision about whether ladder sprockets are suitable for replacing other sprocket types in your specific application.

While ladder sprockets can offer advantages in certain scenarios, they may not be suitable for all conveyor system configurations. Traditional toothed sprockets or other specialized sprocket designs might be more appropriate in some cases.

Ultimately, the decision to replace other types of sprockets with ladder sprockets depends on the specific needs, operational requirements, and load capacity of your conveyor system. A careful evaluation and expert guidance will ensure a successful transition and optimal performance in your conveyor system.

ladder sprocket

How do I Identify Signs of Wear, Fatigue, or Damage in Ladder Sprockets, and When Should They be Replaced?

Regular inspection and maintenance are crucial to identify signs of wear, fatigue, or damage in ladder sprockets. Here are some common indicators that may suggest the need for replacement:

  • Worn Teeth: Examine the sprocket teeth for signs of wear. Worn teeth will appear shorter, narrower, or have a visibly different shape compared to new sprockets. Excessive wear can cause chain skipping or poor engagement.
  • Cracks or Fractures: Check for cracks or fractures on the sprocket body or teeth. Cracks can compromise the sprocket’s structural integrity and lead to failure under load.
  • Deformation: Look for any signs of deformation or bending on the sprocket body or teeth. Deformation can cause chain misalignment and premature wear on both the sprocket and chain.
  • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket’s surface. Corrosion can weaken the sprocket and affect its performance.
  • Uneven Wear: Uneven wear patterns on the sprocket teeth may indicate misalignment or inadequate lubrication. Addressing these issues promptly can extend the sprocket’s lifespan.
  • Noise and Vibration: Unusual noise or increased vibration during conveyor operation can be indicative of sprocket wear or misalignment.
  • Chain Damage: Inspect the conveyor chain for signs of damage, such as elongation, bent links, or kinks. Chain damage can be a result of a worn sprocket, and both components may need replacement.

As for the replacement timeframe, it varies depending on factors such as the application, load, operating environment, and maintenance practices. However, ladder sprockets should be replaced when:

  • The sprocket teeth are significantly worn, affecting chain engagement and performance.
  • Cracks or fractures are detected on the sprocket body or teeth.
  • Deformation or bending is evident, causing chain misalignment or operational issues.
  • Corrosion is extensive, compromising the sprocket’s structural integrity.
  • Uneven wear or noise/vibration issues persist, even after maintenance attempts.
  • The sprocket has reached its recommended service life based on industry standards or manufacturer guidelines.

Replacing ladder sprockets before significant wear or damage occurs is essential to avoid unexpected failures, downtime, and potential damage to other conveyor components. Regular inspections and proactive maintenance can help identify signs of wear or damage early on, allowing for timely replacement and ensuring the conveyor system’s safe and efficient operation.

ladder sprocket

What is a Ladder Sprocket, and How is it Different from Other Types of Sprockets?

A ladder sprocket is a specific type of sprocket used in chain drive systems. It is also known as a carrier sprocket or cage sprocket. The ladder sprocket is different from other types of sprockets due to its unique design and function:

  • Design: A ladder sprocket consists of two parallel plates or bars connected by cross members, resembling a ladder. The cross members hold the chain links in place, guiding them along the sprocket’s path.
  • Function: The primary function of a ladder sprocket is to guide the chain and prevent it from derailing or skipping during operation. The chain links rest on the cross members, ensuring proper engagement with the sprocket teeth.
  • Chain Support: Unlike traditional sprockets, where the chain wraps around the sprocket teeth, a ladder sprocket provides continuous support to the chain by holding each link securely within the cross members.
  • Low Noise and Vibration: The design of the ladder sprocket results in reduced noise and vibration during operation, making it suitable for applications where noise reduction is important.
  • High-Speed Applications: Ladder sprockets are commonly used in high-speed applications, such as conveyor systems, where maintaining chain stability and precise motion is critical.
  • Accurate Positioning: Due to the continuous support of the chain, ladder sprockets provide accurate positioning and minimize chain whip or slack, ensuring consistent power transmission.

It’s important to note that ladder sprockets are specific to certain chain types, and their design must match the corresponding chain pitch and configuration for proper operation.

While ladder sprockets offer advantages in certain applications, they may not be suitable for all chain drive systems. Other types of sprockets, such as standard toothed sprockets or segmented sprockets, are more common and versatile for a wide range of power transmission applications.

When considering the use of ladder sprockets, it is crucial to understand the specific requirements of the chain drive system and consult with manufacturers or engineers to ensure the correct selection and compatibility for optimal performance.

China OEM OEM Custom Precision Steel Lost Wax Investment Casting Ladder Hinge  China OEM OEM Custom Precision Steel Lost Wax Investment Casting Ladder Hinge
editor by CX 2023-10-17