China Standard Stainless Steel Flat Flex Honeycomb Ladder Wire Mesh Conveyor Belt

Product Description

 

Product Description

HONEYCOMB CONVEYOR BELT

The honeycomb belt is an open grid belt made of flat wire strips connected to each other by straight rods and pulled by specific sprockets. 

Uses: This belt is suitable for cleaning processes, cooking, cooling, products transfers, drying material and water treatment.
It has resisting cold to contract, be anti-oxidant, resist fracture performance satisfied under the negative temperature or high temperature.

We can produce the size according to your require.

Material

304 316Stainless steel sheet

A

Overall belt width: 20cm-200cm

B

Cross rod pitch: 25mm etc

C

Cross rod diameter: 3mm

D

Up opening width: 10mm etc

E

Down opening width: 15mm etc

F

Flat strip thickness: 1.2mm, Flat strip height: 10mm

Feature

Excellent strength to weight ratio but with maximum flexibility to prevents belt from deforming under heavy loads.
High temperature resistance, non-slip, anti-corrosion, anti-rust, resistant to acid and alkaline.
Large opening area with good air circulation.

Detailed Photos

Flat wire belt/Honeycomb mesh conveyor

Mesh size (inch): 1 × 1, 1/2 × 1, 1/2 × 1/2, 3/4 × 1.
Belt width: 3″-240″. Special width can be customized.

Flat strip
Standard (inch): 3/8 W × 0.046 T, round edge.
Radius (inch): 1/2 W × 0.062 T, round edge.
Heavy duty (inch): 1/2 W × 0.062 T, round edge.

Cross rod
Standard: 11 & 12 gauge.
Radius: 6 gauge.
Heavy duty: 6 gauge.
Edge style: clinched edge, welded edge.
Belt speed: from less than 1 m/min to 25 m/min.
Temperature range: -30 °C to 400 °C.

 

The edge types we can produce

                         Welded edges                                                                                                                       C bend edges

Application: This kind of wire mesh are widely used in such industries of foodstuff, printing, electronics, cold storage, metal heat treatment, power plant, pharmaceutical plant, non-woven cloth factory, glass factory and ceramic factory. Conveyor machinery and convey lines in many industries. 

Packaging & Shipping

Stainless steel conveyor belt

Packed in rolls, outside by customized crates

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BALANCED WEAVE MESH BELT 

Balanced weave belts are a series of left and right hand wire mesh spirals joined by a connecting rod or crimped rod. These belts can be made from different alloys such as 304ss and 316ss. 

Compound balance weave belts are often used in the Heat Treat Industry for fasteners as well is in the baking industry for cookies and crackers.

Flex weave wire belt

Stainless steel wire mesh conveyor belt for pizza oven chocolate enrober flat flex belt conveyors

Easy to clean, clean-in-place design
No-slip, positive drive
Very low belt mass
Smallest diameter end rolls and drive rolls

 

Material: Metal
Feature: Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant
Tensile Strength: Strong
Product Name: Honeycomb Conveyor Belt
Rod Diameter: 3mm
Flat Bar Thickness: 1.2mm
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

ladder sprocket

Can Ladder Sprockets be Used in High-Load and Heavy-Duty Conveyor Applications?

Yes, ladder sprockets can be used in high-load and heavy-duty conveyor applications, provided they are appropriately designed and manufactured to handle the specific demands of such applications. Here’s why ladder sprockets are suitable for high-load and heavy-duty conveyor use:

  • Continuous Chain Support: Ladder sprockets provide continuous support to the conveyor chain, distributing the load evenly across the chain links. This design feature helps prevent localized stress concentration and ensures reliable power transmission under high loads.
  • Durable Materials: High-load and heavy-duty conveyor applications require sprockets made from durable materials that can withstand the demanding operating conditions. Ladder sprockets are typically constructed from robust materials such as steel, hardened alloys, or other high-strength engineering plastics.
  • Proper Sprocket Selection: The right ladder sprocket size and pitch, along with an adequate number of teeth, are crucial for distributing the load evenly and ensuring smooth motion. Proper sprocket selection is essential for preventing premature wear or failure under high loads.
  • Enhanced Chain Engagement: The ladder sprocket’s continuous support and precise engagement with the chain links contribute to reduced chain wear and prevent chain slippage, which is essential for maintaining reliable power transmission in heavy-duty applications.
  • Application-Specific Design: Ladder sprockets can be customized for specific high-load and heavy-duty conveyor applications. Manufacturers can adapt the sprocket design, material, and tooth profile to meet the unique demands of different industries and conveyor systems.
  • Compatibility with High-Strength Chains: Ladder sprockets are designed to work with various high-strength chains, making them compatible with heavy-duty chains that can withstand substantial loads and stress.
  • Engineering Considerations: Engineers and conveyor system designers must consider factors such as torque, speed, load distribution, and the conveyor’s overall design to ensure that the ladder sprockets can handle the anticipated loads effectively.

While ladder sprockets are suitable for high-load and heavy-duty conveyor applications, it is essential to perform proper engineering calculations and consider the specific requirements of the conveyor system. Conveyor system designers should collaborate with sprocket manufacturers and experts to ensure that the ladder sprockets meet the application’s demands and ensure safe and efficient operation under high loads.

When appropriately selected and designed, ladder sprockets can provide reliable power transmission, extended service life, and minimal downtime, making them a valuable choice for high-load and heavy-duty conveyor applications in various industries.

ladder sprocket

What are the Load-Carrying Capacities of Different Ladder Sprocket Configurations?

The load-carrying capacity of ladder sprockets varies depending on their design, material, and size. It is essential to consider several factors when determining the load-carrying capacity of a ladder sprocket configuration:

  • Material: The material used in the construction of the ladder sprocket significantly influences its load-carrying capacity. Steel sprockets are known for their high strength and load-bearing capabilities, while high-strength engineering plastics are suitable for lighter loads and specific food processing applications.
  • Size and Number of Teeth: Generally, ladder sprockets with more teeth provide a larger contact area with the chain, distributing the load more evenly and increasing the load-carrying capacity. Larger sprockets, with bigger diameters, can also handle higher loads due to their increased surface area.
  • Hub Configuration: The hub configuration of the ladder sprocket can affect its load-carrying capacity. Sprockets with robust and sturdy hubs can handle higher loads compared to sprockets with standard or lightweight hubs.
  • Customization: Some ladder sprockets can be customized to enhance their load-carrying capacity for specific applications. Custom design modifications, additional support structures, or higher-strength materials can be employed to meet heavy-duty requirements.
  • Application and Environment: The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
  • Industry Standards: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.

It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.

Regular maintenance and inspection of the ladder sprockets are essential to identify signs of wear or damage that can affect the load-carrying capacity. By selecting the right ladder sprocket configuration and ensuring proper maintenance, you can optimize the load-carrying capacity and reliability of your conveyor system.

ladder sprocket

Can you Explain the Working Principle of a Ladder Sprocket in a Conveyor System?

In a conveyor system, a ladder sprocket operates based on the principle of guiding and supporting the conveyor chain to ensure smooth and reliable motion. Here’s a detailed explanation of the working principle:

  • Design and Structure: A ladder sprocket consists of two parallel plates or bars connected by cross members. The cross members have gaps between them, allowing the chain links to rest securely within the gaps.
  • Chain Engagement: The conveyor chain moves along the conveyor path and wraps around the ladder sprocket. As the chain travels, the chain links fit into the gaps between the cross members, resulting in continuous support and engagement of the chain with the sprocket.
  • Guiding the Chain: The ladder sprocket guides the conveyor chain, preventing it from derailing or skipping during operation. The chain links are confined within the cross members, which helps maintain the chain’s correct alignment with the sprocket teeth.
  • Preventing Chain Slippage: The ladder sprocket’s design ensures that each chain link is securely held within the cross members. This prevents chain slippage and ensures accurate and consistent power transmission between the sprocket and the conveyor chain.
  • Smooth Motion: The ladder sprocket’s continuous support of the chain links provides smooth motion without significant chain whip or slack. This is crucial for conveyor systems that require precise and consistent movement of materials.
  • Low Noise and Vibration: Due to the chain’s secure engagement and reduced slippage, a ladder sprocket contributes to low noise and vibration levels in the conveyor system, making it suitable for applications where noise reduction is important.
  • High-Speed Applications: Ladder sprockets are commonly used in high-speed conveyor systems, ensuring stable and accurate motion of the chain even at elevated speeds.

Overall, the working principle of a ladder sprocket in a conveyor system revolves around guiding, supporting, and engaging the conveyor chain to facilitate smooth and reliable material handling. The ladder sprocket’s unique design provides advantages in certain applications where precise motion control, low noise, and high-speed operation are essential.

When incorporating ladder sprockets into conveyor systems, it is crucial to ensure the proper selection and alignment of the sprocket with the chain to achieve optimal performance and longevity of both the sprocket and the conveyor system.

China Standard Stainless Steel Flat Flex Honeycomb Ladder Wire Mesh Conveyor Belt  China Standard Stainless Steel Flat Flex Honeycomb Ladder Wire Mesh Conveyor Belt
editor by CX 2023-10-27