Deskripsi Produk
Deskripsi Produk
80 Chain Sprockets are manufactured in accordance with ANSI B29.1 Standards and are made for 1″ pitch 80 and heavy-duty 80H roller chains. Being manufactured to The American National Standards Institutes dimensions means that these sprockets directly interchange with other manufacturers. Up to 30-teeth, our 80 sprockets feature hardened teeth for a dynamic performance factor increase and increased sprocket longevity. Out standard steel sprockets utilize a black-oxide coating for added corrosion protection, they are also manufactured from a premium high-strength grade of mild steel for an additional increase in sprocket life.
Product Parameters
| Sprocket Size | Type | Tooth Count | Outside Diameter | Stock Bore | Recommend Max. Bore | Hub Diameter | Length Thru Bore | Weight (LBS) |
|---|---|---|---|---|---|---|---|---|
| 80C11 | 11 | C | 4.571 | 1” | 1-5/8″ | 2-29/32” | 2-3/8″ | 3.87 |
| 80C12 | 12 | C | 4.330 | 1” | 1-7/8″ | 3-1/8” | 2-3/8″ | 4.31 |
| 80C13 | 13 | C | 4.660 | 1” | 2″ | 3-1/64” | 2-3/8″ | 5.32 |
| 80C14 | 14 | C | 4.980 | 1” | 2-1/4″ | 3-11/32” | 2-3/8″ | 6.44 |
| 80C15 | 15 | C | 5.300 | 1” | 2-1/2″ | 3-13/16” | 2-3/8″ | 7.75 |
| 80C16 | 16 | C | 5.630 | 1” | 2-3/4″ | 4” | 2-3/8″ | 8.81 |
| 80C70 | 70 | C | 22.870 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 75.7 |
| 80C72 | 72 | C | 23.500 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 81.4 |
| 80C76 | 76 | C | 24.780 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 87.8 |
| 80C80 | 80 | C | 26.050 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 89.9 |
| 80C84 | 84 | C | 27.330 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 99.2 |
| 80C90 | 90 | C | 29.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 31/2″ | 106.0 |
| 80C96 | 96 | C | 31.150 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 117.0 |
| 80C112 | 112 | C | 36.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 154.0 |
Company Profile
Services we can provide
1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.
| Standar atau Nonstandar: | Standar |
|---|---|
| Aplikasi: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Metode Pembuatan: | Potong Perlengkapan |
| Bentuk Bagian Bergigi: | Bevel Wheel |
| Material: | Steel |
| Contoh: |
US$ 9999/Potong
1 Buah (Minimum Pemesanan) | |
|---|
What are the Cost Considerations of Using Ladder Sprockets Compared to Other Designs?
When evaluating the cost considerations of using ladder sprockets compared to other sprocket designs, several factors should be taken into account. Here are the key cost considerations:
- Initial Investment: The initial cost of ladder sprockets may vary depending on the size, material, and customizations required. In some cases, ladder sprockets can be competitively priced compared to other sprocket designs, while in others, specialized or high-load ladder sprockets may require a higher initial investment.
- Maintenance Costs: Ladder sprockets’ continuous chain support and reduced wear on the chain can lead to lower maintenance costs over time compared to other sprocket designs. Properly maintained ladder sprockets may have longer service life, reducing the need for frequent replacements and associated downtime costs.
- Conveyor System Efficiency: The improved chain engagement and reduced chain wear offered by ladder sprockets can positively impact the overall efficiency of the conveyor system. Enhanced efficiency may lead to increased productivity and cost savings in the long run.
- Energy Efficiency: Ladder sprockets’ smoother motion and reduced friction contribute to improved energy efficiency in conveyor operation. Energy savings can lead to cost reductions in electricity or power consumption.
- Application-Specific Benefits: Depending on the application’s needs, ladder sprockets may provide specific benefits that other sprocket designs cannot match. For example, ladder sprockets are often preferred in high-speed applications or industries where noise reduction is critical, which can add value and justify the cost difference.
- Customization Costs: The degree of customization required for ladder sprockets can influence the cost. Customized ladder sprockets tailored to specific conveyor configurations or operating conditions may have additional costs associated with design and production.
- Industry Standards: Depending on the industry and application requirements, certain sprocket designs might be mandated or preferred due to compliance with industry standards. In such cases, the cost considerations should also account for meeting these standards.
It’s important to conduct a comprehensive cost-benefit analysis when choosing between ladder sprockets and other sprocket designs. Consider the initial investment, long-term maintenance costs, conveyor system efficiency, and any specific advantages or disadvantages offered by each design.
Additionally, consult with conveyor system experts and sprocket manufacturers to gain insights into the total cost of ownership for different sprocket options and make an informed decision based on the specific needs and budget constraints of your industrial operation.
Can Ladder Sprockets be Used in Material Handling and Logistics Applications?
Yes, ladder sprockets can be used in material handling and logistics applications, and they play a crucial role in various conveyor systems used for material transportation and distribution. Ladder sprockets are well-suited for these applications due to their design and load-carrying capacity. Here’s how ladder sprockets are utilized in material handling and logistics:
- Conveyor Systems: Ladder sprockets are commonly used in conveyor systems to drive and guide the conveyor chain or belt. These systems efficiently move materials along assembly lines, warehouses, distribution centers, and other logistics facilities.
- Heavy Loads: Material handling and logistics applications often involve the transportation of heavy loads. Ladder sprockets, especially those made from durable materials like steel, can handle the high loads and provide reliable power transmission.
- Precision and Efficiency: Ladder sprockets, when correctly sized and aligned, offer precise motion control and efficient power transmission. They ensure that materials are transported smoothly and accurately along the conveyor path.
- Customization: In material handling systems with specific requirements, ladder sprockets can be customized to fit unique conveyor configurations, load-carrying needs, and environmental conditions.
- Various Industries: Material handling and logistics applications are found in diverse industries, including manufacturing, automotive, e-commerce, food and beverage, pharmaceuticals, and more. Ladder sprockets are adaptable and commonly employed in these sectors.
- Speed and Throughput: Ladder sprockets, combined with appropriate conveyor designs, can accommodate different speeds and throughput rates, allowing efficient handling of materials in high-volume environments.
It is essential to select ladder sprockets that meet the specific requirements of material handling and logistics applications. Factors such as load capacity, conveyor speed, operating environment, and material compatibility must be considered when choosing ladder sprockets for these systems.
Regular maintenance and inspection are vital to ensure the smooth operation of ladder sprockets in material handling and logistics applications. Proper lubrication, alignment, and timely replacement of worn or damaged sprockets are necessary to maintain the conveyor system’s efficiency and prevent unexpected downtime.
Overall, ladder sprockets are valuable components in material handling and logistics, contributing to the seamless flow of materials, optimizing productivity, and supporting the efficiency of various industries.
Apa saja keunggulan menggunakan sprocket tipe tangga dibandingkan desain sprocket lainnya?
Sproket tipe tangga menawarkan beberapa keunggulan dibandingkan desain sproket lainnya, menjadikannya pilihan yang lebih disukai dalam aplikasi tertentu di mana manfaat khusus dibutuhkan. Berikut adalah keunggulan menggunakan sproket tipe tangga:
- Dukungan Rantai Berkelanjutan: Sproket tangga memberikan dukungan terus menerus pada rantai atau sabuk konveyor. Mata rantai terpasang dengan aman di dalam celah sproket tangga, memastikan pengikatan yang andal dan mengurangi risiko tergelincir atau selip rantai.
- Pengoperasian yang Lancar dan Tenang: Keterkaitan yang aman antara mata rantai di dalam sproket tangga menghasilkan pengurangan kebisingan dan getaran selama pengoperasian. Hal ini membuat sproket tangga cocok untuk aplikasi di mana pengurangan kebisingan sangat penting.
- Aplikasi Berkecepatan Tinggi: Sproket tipe tangga umumnya digunakan dalam sistem konveyor berkecepatan tinggi karena kemampuannya untuk menjaga stabilitas rantai dan gerakan yang akurat bahkan pada kecepatan tinggi.
- Kontrol Gerak yang Presisi: Desain sproket tipe tangga memberikan dukungan dan panduan terus menerus pada rantai, memastikan posisi yang akurat dan meminimalkan cambukan atau kendur rantai. Hal ini sangat penting untuk aplikasi yang membutuhkan kontrol gerakan yang presisi.
- Perawatan Rendah: Karena keausan rantai yang berkurang dan pengaitan yang lebih baik, sprocket tipe tangga mungkin memerlukan perawatan yang lebih jarang dibandingkan dengan desain sprocket lainnya, sehingga menghasilkan biaya perawatan keseluruhan yang lebih rendah.
- Kesesuaian: Sproket tipe tangga kompatibel dengan berbagai jenis rantai, memberikan fleksibilitas dalam desain sistem konveyor dan menawarkan pilihan untuk berbagai aplikasi industri.
- Pengurangan Keausan Rantai: Dukungan dan panduan berkelanjutan yang diberikan oleh sprocket tangga menghasilkan pengurangan keausan rantai, memperpanjang masa pakai rantai dan sprocket konveyor.
- Mencegah Rantai Melompat: Desain sproket tipe tangga mencegah rantai melompat atau terputus, sehingga memastikan transmisi daya yang kontinu dan andal antara sproket dan rantai konveyor.
- Keamanan yang Ditingkatkan: Dengan berkurangnya selip rantai dan peningkatan keterkaitan, sprocket tipe tangga berkontribusi pada pengoperasian sistem konveyor yang lebih aman, meminimalkan risiko kegagalan yang tidak terduga.
Penting untuk dicatat bahwa sproket tipe tangga mungkin tidak cocok untuk semua aplikasi, dan pilihan desain sproket bergantung pada persyaratan dan kondisi operasi tertentu. Sproket bergigi tradisional atau desain sproket khusus lainnya mungkin lebih tepat dalam skenario tertentu.
Saat mempertimbangkan penggunaan sprocket tangga, sangat penting untuk menilai kebutuhan aplikasi, persyaratan sistem konveyor, dan berkonsultasi dengan para ahli untuk membuat keputusan yang tepat demi kinerja dan efisiensi yang optimal.
editor by CX 2023-08-09
