Descrizione del prodotto
Descrizione del prodotto
HONEYCOMB CONVEYOR BELT
The honeycomb belt is an open grid belt made of flat wire strips connected to each other by straight rods and pulled by specific sprockets.
Uses: This belt is suitable for cleaning processes, cooking, cooling, products transfers, drying material and water treatment.
It has resisting cold to contract, be anti-oxidant, resist fracture performance satisfied under the negative temperature or high temperature.
We can produce the size according to your require.
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Material |
304 316Stainless steel sheet |
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A |
Overall belt width: 20cm-200cm |
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B |
Cross rod pitch: 25mm etc |
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C |
Cross rod diameter: 3mm |
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D |
Up opening width: 10mm etc |
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E |
Down opening width: 15mm etc |
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F |
Flat strip thickness: 1.2mm, Flat strip height: 10mm |
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Feature
Excellent strength to weight ratio but with maximum flexibility to prevents belt from deforming under heavy loads.
High temperature resistance, non-slip, anti-corrosion, anti-rust, resistant to acid and alkaline.
Large opening area with good air circulation.
Detailed Photos
Flat wire belt/Honeycomb mesh conveyor
Mesh size (inch): 1 × 1, 1/2 × 1, 1/2 × 1/2, 3/4 × 1.
Belt width: 3″-240″. Special width can be customized.
Flat strip
Standard (inch): 3/8 W × 0.046 T, round edge.
Radius (inch): 1/2 W × 0.062 T, round edge.
Heavy duty (inch): 1/2 W × 0.062 T, round edge.
Cross rod
Standard: 11 & 12 gauge.
Radius: 6 gauge.
Heavy duty: 6 gauge.
Edge style: clinched edge, welded edge.
Belt speed: from less than 1 m/min to 25 m/min.
Temperature range: -30 °C to 400 °C.
The edge types we can produce
Welded edges C bend edges
Application: This kind of wire mesh are widely used in such industries of foodstuff, printing, electronics, cold storage, metal heat treatment, power plant, pharmaceutical plant, non-woven cloth factory, glass factory and ceramic factory. Conveyor machinery and convey lines in many industries.
Imballaggio e spedizione
Stainless steel conveyor belt
Packed in rolls, outside by customized crates
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BALANCED WEAVE MESH BELT
Balanced weave belts are a series of left and right hand wire mesh spirals joined by a connecting rod or crimped rod. These belts can be made from different alloys such as 304ss and 316ss.
Compound balance weave belts are often used in the Heat Treat Industry for fasteners as well is in the baking industry for cookies and crackers.
Flex weave wire belt
Stainless steel wire mesh conveyor belt for pizza oven chocolate enrober flat flex belt conveyors
Easy to clean, clean-in-place design
No-slip, positive drive
Very low belt mass
Smallest diameter end rolls and drive rolls
| Materiale: | Metallo |
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| Caratteristica: | Resistente agli oli, agli acidi e agli alcali, agli strappi, al calore, al freddo e all'usura. |
| Resistenza alla trazione: | Forte |
| Product Name: | Honeycomb Conveyor Belt |
| Rod Diameter: | 3mm |
| Flat Bar Thickness: | 1.2mm |
| Esempi: |
US$ 20/Piece
1 pezzo (ordine minimo) | |
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| Personalizzazione: |
Disponibile
| Richiesta personalizzata |
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Can Ladder Sprockets be Used in High-Load and Heavy-Duty Conveyor Applications?
Yes, ladder sprockets can be used in high-load and heavy-duty conveyor applications, provided they are appropriately designed and manufactured to handle the specific demands of such applications. Here’s why ladder sprockets are suitable for high-load and heavy-duty conveyor use:
- Supporto continuo della catena: Ladder sprockets provide continuous support to the conveyor chain, distributing the load evenly across the chain links. This design feature helps prevent localized stress concentration and ensures reliable power transmission under high loads.
- Durable Materials: High-load and heavy-duty conveyor applications require sprockets made from durable materials that can withstand the demanding operating conditions. Ladder sprockets are typically constructed from robust materials such as steel, hardened alloys, or other high-strength engineering plastics.
- Proper Sprocket Selection: The right ladder sprocket size and pitch, along with an adequate number of teeth, are crucial for distributing the load evenly and ensuring smooth motion. Proper sprocket selection is essential for preventing premature wear or failure under high loads.
- Enhanced Chain Engagement: The ladder sprocket’s continuous support and precise engagement with the chain links contribute to reduced chain wear and prevent chain slippage, which is essential for maintaining reliable power transmission in heavy-duty applications.
- Application-Specific Design: Ladder sprockets can be customized for specific high-load and heavy-duty conveyor applications. Manufacturers can adapt the sprocket design, material, and tooth profile to meet the unique demands of different industries and conveyor systems.
- Compatibility with High-Strength Chains: Ladder sprockets are designed to work with various high-strength chains, making them compatible with heavy-duty chains that can withstand substantial loads and stress.
- Engineering Considerations: Engineers and conveyor system designers must consider factors such as torque, speed, load distribution, and the conveyor’s overall design to ensure that the ladder sprockets can handle the anticipated loads effectively.
While ladder sprockets are suitable for high-load and heavy-duty conveyor applications, it is essential to perform proper engineering calculations and consider the specific requirements of the conveyor system. Conveyor system designers should collaborate with sprocket manufacturers and experts to ensure that the ladder sprockets meet the application’s demands and ensure safe and efficient operation under high loads.
When appropriately selected and designed, ladder sprockets can provide reliable power transmission, extended service life, and minimal downtime, making them a valuable choice for high-load and heavy-duty conveyor applications in various industries.
Quali sono le capacità di carico delle diverse configurazioni di pignoni a scala?
La capacità di carico delle ruote dentate a scala varia a seconda del design, del materiale e delle dimensioni. È fondamentale considerare diversi fattori quando si determina la capacità di carico di una configurazione di ruote dentate a scala:
- Materiale: Il materiale utilizzato nella costruzione della ruota dentata a scala influenza in modo significativo la sua capacità di carico. Le ruote dentate in acciaio sono note per la loro elevata resistenza e capacità di carico, mentre le materie plastiche tecniche ad alta resistenza sono adatte a carichi più leggeri e ad applicazioni specifiche nell'industria alimentare.
- Dimensioni e numero dei denti: In generale, le ruote dentate a scala con un maggior numero di denti offrono una superficie di contatto più ampia con la catena, distribuendo il carico in modo più uniforme e aumentando la capacità di carico. Le ruote dentate più grandi, con diametri maggiori, possono inoltre sopportare carichi superiori grazie alla loro maggiore superficie di contatto.
- Configurazione dell'hub: La configurazione del mozzo della ruota dentata a scala può influenzare la sua capacità di carico. Le ruote dentate con mozzi robusti e resistenti possono sopportare carichi maggiori rispetto a quelle con mozzi standard o leggeri.
- Personalizzazione: Alcuni pignoni per scale possono essere personalizzati per aumentarne la capacità di carico in base ad applicazioni specifiche. Modifiche di progettazione personalizzate, strutture di supporto aggiuntive o materiali ad alta resistenza possono essere impiegati per soddisfare i requisiti di utilizzo gravoso.
- Applicazione e ambiente: L'applicazione e l'ambiente operativo svolgono un ruolo cruciale nel determinare la capacità di carico. Fattori come il peso del materiale trasportato, la velocità del trasportatore, l'angolo di inclinazione e le condizioni di temperatura possono influenzare il carico sulla ruota dentata.
- Standard di settore: Alcuni settori industriali hanno standard e linee guida specifici per la capacità di carico delle ruote dentate dei nastri trasportatori. Il rispetto di questi standard garantisce un funzionamento sicuro e affidabile del nastro trasportatore entro i limiti di carico raccomandati dal settore.
È fondamentale consultare i produttori di pignoni e gli esperti di sistemi di trasporto per determinare la configurazione di pignoni a scala più adatta alle vostre specifiche esigenze di carico. Essi possono fornire preziosi consigli, eseguire calcoli di carico e raccomandare il design di pignone a scala più idoneo in base alle esigenze specifiche della vostra applicazione.
La manutenzione e l'ispezione periodiche delle ruote dentate a scala sono essenziali per individuare segni di usura o danni che possono compromettere la capacità di carico. Scegliendo la configurazione di ruote dentate a scala più adatta e garantendo una manutenzione adeguata, è possibile ottimizzare la capacità di carico e l'affidabilità del sistema di trasporto.
Can you Explain the Working Principle of a Ladder Sprocket in a Conveyor System?
In a conveyor system, a ladder sprocket operates based on the principle of guiding and supporting the conveyor chain to ensure smooth and reliable motion. Here’s a detailed explanation of the working principle:
- Design and Structure: A ladder sprocket consists of two parallel plates or bars connected by cross members. The cross members have gaps between them, allowing the chain links to rest securely within the gaps.
- Chain Engagement: The conveyor chain moves along the conveyor path and wraps around the ladder sprocket. As the chain travels, the chain links fit into the gaps between the cross members, resulting in continuous support and engagement of the chain with the sprocket.
- Guiding the Chain: The ladder sprocket guides the conveyor chain, preventing it from derailing or skipping during operation. The chain links are confined within the cross members, which helps maintain the chain’s correct alignment with the sprocket teeth.
- Preventing Chain Slippage: The ladder sprocket’s design ensures that each chain link is securely held within the cross members. This prevents chain slippage and ensures accurate and consistent power transmission between the sprocket and the conveyor chain.
- Smooth Motion: The ladder sprocket’s continuous support of the chain links provides smooth motion without significant chain whip or slack. This is crucial for conveyor systems that require precise and consistent movement of materials.
- Low Noise and Vibration: Due to the chain’s secure engagement and reduced slippage, a ladder sprocket contributes to low noise and vibration levels in the conveyor system, making it suitable for applications where noise reduction is important.
- Applicazioni ad alta velocità: Ladder sprockets are commonly used in high-speed conveyor systems, ensuring stable and accurate motion of the chain even at elevated speeds.
Overall, the working principle of a ladder sprocket in a conveyor system revolves around guiding, supporting, and engaging the conveyor chain to facilitate smooth and reliable material handling. The ladder sprocket’s unique design provides advantages in certain applications where precise motion control, low noise, and high-speed operation are essential.
When incorporating ladder sprockets into conveyor systems, it is crucial to ensure the proper selection and alignment of the sprocket with the chain to achieve optimal performance and longevity of both the sprocket and the conveyor system.
editor by CX 2023-10-27
