製品説明
Flat Flex Conveyor Belt Description
Flat flex conveyor belt is also called Z-Type bend conveyor belt, chocolate conveyor belt, ladder conveyor belt, interlaced wire conveyor belt or strip conveyor belt. It is an ideal wire conveyor belt for light products transfers and its large open area makes it the most efficient belt for many applications and processes.
Flat Flex Conveyor Belt Structure
Stainless Steel wire conveyor belt is made of SUS304 / 316 wire material, formed by mold pressing, normally driven by stainless steel or nylon sprockets, or by roller chains at 2 sides under special applications. The width is from 150mm to 6000mm. It can be used for both straight running and turning conveyors.
Flat flex conveyor belt can be supplied with PTFE coating to obtain a non-stick surface.
Common conveyor belt edge finish is Single Loop, Double Loops can reinforce the outside edge of the belt, and wire available for double loops edge is from 1.0mm to 1.2mm.
Flat flex conveyor belt is also known as trapezoidal mesh belt. Stainless steel flat flex mesh belt is made by mesh belt of top hardness through a special mold pressing, the edge can also be driven by the chain.
Stainless Steel Flat Flex Wire Belt have trusted performance especially in food industry. With up to 86% open surface area, flat flex conveyor belts promote maximum flow through and are the proven solution for major processors. Its design and clean in place capability make it even easier to keep your line hygienic, and with many wire diameters and pitches to choose from, you’ll be able to find the right belt for your application.
Flat flex conveyor belts are usually gear transmission belt, with good ventilation advantages, tension evenly, fine workmanship, the flat flex belts with a flexible rotation, good stability, High temperature, pressure resistance, corrosion resistance, long life and so on.
Flat flex conveyor belts are used with a single-layer structure, lighter, the use of sprocket drive. Large open area (opening 70-85%), often used in the lighter weight of the product cooling, frying, baking, drying, heating, decoration, wrapped powder and packaging equipment.
Advantage Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1. Large opening area, maximum maximum Air-Flow Improve Efficiency
2. Fine workmanship, uniform pulling force, flexible running and good stability
3. High resistance to cold shrinkage, oxidation and fracture at negative temperature and high temperature
4. Smallest diameter end rolls and drive rolls
5. non-slip positive drive
6. Reasonable design, compact structure, with a large variety of pitch and wire diameters to choose
7. hygienic design,easy to clean,clean-in-place capability,long lasting
| 1) Large open area up to 86% | |
| 2) Small transfers | |
| 3) Non-slip positive drive | |
| 4) Very low belt mass for improved operating efficiency | |
| 5) Accurate tracking | |
| 6) Hygienic design, easy to clean, clean-in-place capability |
Typical materials Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1) AISI 314 (1150°C)
2) SUS 310S (1090°C)
3) SUS 330 (1150°C)
4) SUS 304 (870°C)
5) Super alloy Cr20Ni80 (1250°C)
6) Electrical CZPT wire
7) SUS 321 (750°C)
8) SUS 410 (700°C)
9) SUS 430 (700°C)
10) Various metal materials as per your requirements
Flat Flex Wire Mesh Conveyor Belt Specifications
| 材料 | SUS304/SUS316/SUS310 ETC |
| Width | 150 – 6000mm |
| Longitudinal Pitch | 4 – 20 mm or customized |
| Wire Diameter | 1.0 / 1.2 / 1.4 / 1.5 / 1.6 / 1.8 / 2.0 / 2.5 / 3.0 mm |
| Egde | Single Loop / Double Loops |
| Typical Applications | Drying, Enrobing, Battering, Cooking, Heating, Sieving ETC |
Typical applications Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
With single layer structure and light weight, it is suitable for many processes in which the product should have as little contact with the conveyor belt as possible, such as:
Food industry: often used in light weight products processing – frying, freezing, heating, cooling, cooking, drying, baking, coating, enrobing and sterilization for desserts, pizza, vegetables, bread, flour cakes, meat, fish, candy, potatoes, biscuits, chocolate, nuts, fruit, etc. Like chocolate enrobing, battering and breading, freezing for seafood processing, frying chickens, cooling wafer after coating, pizza baking.
Electronics industry: printed circuit board required minimum contact support, melting, sold or drying welding.
Caps making industry: drying for drop plastic
Others, like textiles, glass heat treatment, printing and dyeing, radio, scientific research applications.
Widely used in the electronics industry, the solidification of the circuit board, CZPT fusion, drying, reflow soldering. Cap industry of plastic drying; for chocolate, biscuits, fish baked, frozen and dry, with B network edge can be used in food industry chain drive.
Application industry: mainly used in printing and dyeing, radio, electronic, food machinery and research units.
Stainless steel 304 metal flat flex used conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakery
Flat flex conveyor belts are mainly used for quick-frozen food, fried food, sugar machine, chocolate coating with a variety of bread and pastry food baking conveyor line. Flat flex conveyor belts are used in the food industry for the production of the following products: small dessert, fish products, pizza, vegetables, bread, flour, cakes, meat, candy, potatoes, biscuits, chocolate, nuts and fruit.
1) Cooking
2) Heating
3) Cooling
4) Drying
5) Coating
6) Freezing
7) Enrobing
8) Frying
9) Baking
10) Dough rolling
11) Battering
12) Breading
13) Sterilization
14) Shrink-wrapping
15) Soldering
16) Shuttling
17) Turning
18) Side shifting
19) Collating
20) Crumbing
21) Searing
22) Glazing
23) Sieving
1.Funtions:
Flat flex conveyor belts are used in many industries.The belts have a light weight with single layer construction and are positively driven by sprockets. The belts have an open structure(70-85%open)and are frequently used in cooling, baking,draying heating,decorating,battering and packing machines for light products.
Flat flex belts are often used in conveyors for the food industry for the production of: snacks fish pizzas vegetables breadpastry -meat candy(small) potatoes biscuits chocolate nuts and fruits
2.Flat Flex Wire Mesh Conveyor Belt Features:
- Smooth surface with various shape.
- Long using life .
- Rust resistance .
- Corrosion resistance is strong.
- High strength, heat & erode- resistant.
- The capability of flexible and enduring.
- Permeability is well,not easy to out of shape.
3.Parameter:
Name:Flat flex conveyor belt
Materials:SS304,SS316
Pitch:4-20mm
Wire diameter :1-3mm
Overall width:100-4000mm
Special specifications are available.
It can work with sprocket ,and we also can supply sprocket for you.
Sprocket size: keyway /keyway depth/bore diameter/overall diameter.
Flat Flex Conveyor Belt Packing And Delivery
All Flat Flex Conveyor Belts are checked by our QC Department before delivering to our customers.
| タイプ： | NN500 |
|---|---|
| 材料： | ステンレス鋼 |
| 内部素材： | ステンレス鋼 |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| 抗張力： | 強い |
| Short Pitch: | 5mm or Customized |
| サンプル： | US$ 500/Meter 1メートル（最小注文単位） | |
|---|
| カスタマイズ: | 利用可能 | カスタマイズされたリクエスト |
|---|
What are the Maintenance Requirements for Ladder Sprockets to Ensure Smooth Operation?
Maintaining ladder sprockets is essential to ensure smooth operation, prolong their service life, and prevent unexpected failures in conveyor systems. Here are the maintenance requirements for ladder sprockets:
- 定期点検： Conduct regular visual inspections of the ladder sprockets to check for signs of wear, damage, or deformation. Inspect the sprocket teeth, cross members, and overall structure for any abnormalities.
- 潤滑： Apply the appropriate lubricant to the ladder sprocket and the conveyor chain regularly. Proper lubrication minimizes friction, reduces wear, and ensures smooth motion and power transmission.
- Tension Adjustment: Maintain the correct tension in the conveyor chain to prevent excessive wear on the sprocket teeth and chain links. Proper tensioning helps maintain accurate positioning and prevents chain slippage.
- チェーンアライメント： Ensure the conveyor chain is properly aligned with the ladder sprocket. Misalignment can cause uneven wear, increased friction, and reduce sprocket and chain life.
- 清潔さ： ラダースプロケットとその周辺は、ゴミ、汚れ、異物などが付着しないよう清潔に保ってください。異物が付着すると、チェーンの詰まり、摩耗の加速、スプロケットの性能低下の原因となります。
- 摩耗したスプロケットを交換する： Monitor the wear of the ladder sprocket teeth regularly. If the sprocket teeth are significantly worn, chipped, or have hook-shaped profiles, replace the sprocket promptly to maintain proper chain engagement and prevent chain failure.
- チェーンの摩耗状態を点検する： Regularly inspect the conveyor chain for signs of wear, stretching, or elongation. Replace the chain if it is beyond its recommended service life, as a worn chain can accelerate sprocket wear.
- Address Unusual Noises or Vibrations: Investigate and address any unusual noises or vibrations in the conveyor system promptly. Unusual sounds may indicate issues with the ladder sprockets or other components that require attention.
- Follow Manufacturer’s Guidelines: Adhere to the ladder sprocket manufacturer’s maintenance recommendations and service intervals. Manufacturers may provide specific guidelines for lubrication, tensioning, and inspection to optimize sprocket performance and longevity.
By adhering to these maintenance requirements, conveyor system operators can ensure the smooth operation and reliable performance of ladder sprockets. Regular maintenance not only extends the sprocket’s service life but also contributes to the overall efficiency and productivity of the conveyor system.
Proactive maintenance practices reduce the risk of unexpected downtime, equipment damage, and costly repairs, making it a worthwhile investment for any industrial operation that relies on conveyor systems with ladder sprockets.
はしごスプロケットの様々な構成における耐荷重能力はどのくらいですか？
ラダースプロケットの耐荷重能力は、設計、材質、サイズによって異なります。ラダースプロケットの構成における耐荷重能力を決定する際には、いくつかの要素を考慮することが不可欠です。
- 材料： ラダースプロケットの構造に使用される材料は、その耐荷重能力に大きく影響します。鋼製スプロケットは高い強度と耐荷重能力で知られていますが、高強度エンジニアリングプラスチックは、より軽い荷重や特定の食品加工用途に適しています。
- 歯の大きさと数： 一般的に、歯数の多いラダースプロケットはチェーンとの接触面積が大きくなるため、負荷がより均等に分散され、耐荷重能力が向上します。また、直径の大きい大型スプロケットは、表面積が増加するため、より高い負荷にも対応できます。
- ハブ構成: ラダースプロケットのハブ形状は、その耐荷重能力に影響を与える可能性があります。頑丈で堅牢なハブを備えたスプロケットは、標準または軽量のハブを備えたスプロケットに比べて、より高い荷重に対応できます。
- カスタマイズ: ラダースプロケットの中には、特定の用途に合わせて耐荷重能力を高めるためにカスタマイズできるものがあります。特注設計の変更、追加の支持構造、または高強度材料の使用により、重荷重要件を満たすことができます。
- アプリケーションと環境： The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
- 業界標準: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.
It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.
ラダースプロケットの定期的なメンテナンスと点検は、耐荷重能力に影響を与える可能性のある摩耗や損傷の兆候を特定するために不可欠です。適切なラダースプロケット構成を選択し、適切なメンテナンスを実施することで、コンベヤシステムの耐荷重能力と信頼性を最適化できます。
ラダースプロケットとは何ですか？また、他のタイプのスプロケットとはどのように違うのですか？
ラダースプロケットは、チェーン駆動システムで使用される特殊なタイプのスプロケットです。キャリアスプロケットまたはケージスプロケットとも呼ばれます。ラダースプロケットは、その独特な設計と機能により、他のタイプのスプロケットとは異なります。
- デザイン： A ladder sprocket consists of two parallel plates or bars connected by cross members, resembling a ladder. The cross members hold the chain links in place, guiding them along the sprocket’s path.
- 関数： ラダースプロケットの主な機能は、チェーンをガイドし、運転中にチェーンが脱線したり、滑ったりするのを防ぐことです。チェーンリンクはクロスメンバー上に載り、スプロケットの歯と適切に噛み合うようにします。
- チェーンサポート: 従来のスプロケットではチェーンがスプロケットの歯に巻き付くのに対し、ラダースプロケットは各リンクをクロスメンバー内にしっかりと保持することで、チェーンを継続的に支えます。
- 低騒音・低振動： ラダースプロケットの設計により、運転中の騒音と振動が低減されるため、騒音低減が重要な用途に適しています。
- 高速アプリケーション： ラダースプロケットは、コンベアシステムなど、チェーンの安定性と正確な動作を維持することが非常に重要な高速用途で一般的に使用されます。
- 正確な位置決め： チェーンを継続的に支えることで、ラダースプロケットは正確な位置決めを実現し、チェーンのたるみや揺れを最小限に抑え、安定した動力伝達を保証します。
It’s important to note that ladder sprockets are specific to certain chain types, and their design must match the corresponding chain pitch and configuration for proper operation.
ラダースプロケットは特定の用途において利点があるものの、すべてのチェーン駆動システムに適しているとは限りません。標準的な歯付きスプロケットやセグメントスプロケットなどの他のタイプのスプロケットは、より一般的で汎用性が高く、幅広い動力伝達用途に適しています。
ラダースプロケットの使用を検討する際には、チェーン駆動システムの具体的な要件を理解し、最適な性能を発揮できるよう、適切な選定と互換性を確保するために、メーカーやエンジニアに相談することが不可欠です。
editor by CX 2023-10-19