Penerangan Produk
Penerangan Produk
80 Chain Sprockets are manufactured in accordance with ANSI B29.1 Standards and are made for 1″ pitch 80 and heavy-duty 80H roller chains. Being manufactured to The American National Standards Institutes dimensions means that these sprockets directly interchange with other manufacturers. Up to 30-teeth, our 80 sprockets feature hardened teeth for a dynamic performance factor increase and increased sprocket longevity. Out standard steel sprockets utilize a black-oxide coating for added corrosion protection, they are also manufactured from a premium high-strength grade of mild steel for an additional increase in sprocket life.
Product Parameters
| Sprocket Size | Type | Tooth Count | Outside Diameter | Stock Bore | Recommend Max. Bore | Hub Diameter | Length Thru Bore | Weight (LBS) |
|---|---|---|---|---|---|---|---|---|
| 80C11 | 11 | C | 4.571 | 1” | 1-5/8″ | 2-29/32” | 2-3/8″ | 3.87 |
| 80C12 | 12 | C | 4.330 | 1” | 1-7/8″ | 3-1/8” | 2-3/8″ | 4.31 |
| 80C13 | 13 | C | 4.660 | 1” | 2″ | 3-1/64” | 2-3/8″ | 5.32 |
| 80C14 | 14 | C | 4.980 | 1” | 2-1/4″ | 3-11/32” | 2-3/8″ | 6.44 |
| 80C15 | 15 | C | 5.300 | 1” | 2-1/2″ | 3-13/16” | 2-3/8″ | 7.75 |
| 80C16 | 16 | C | 5.630 | 1” | 2-3/4″ | 4” | 2-3/8″ | 8.81 |
| 80C70 | 70 | C | 22.870 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 75.7 |
| 80C72 | 72 | C | 23.500 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 81.4 |
| 80C76 | 76 | C | 24.780 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 87.8 |
| 80C80 | 80 | C | 26.050 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 89.9 |
| 80C84 | 84 | C | 27.330 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 99.2 |
| 80C90 | 90 | C | 29.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 31/2″ | 106.0 |
| 80C96 | 96 | C | 31.150 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 117.0 |
| 80C112 | 112 | C | 36.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 154.0 |
Company Profile
Services we can provide
1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Bahan: | Keluli |
| Sampel: | US$ 9999/Piece 1 Keping (Pesanan Minimum) | |
|---|
Can Ladder Sprockets be Customized or Modified for Specific Conveyor Configurations?
Yes, ladder sprockets can be customized or modified to fit specific conveyor configurations and meet the unique requirements of different industrial applications. Here are some ways ladder sprockets can be tailored for specific conveyor setups:
- Size and Pitch: Ladder sprockets can be manufactured in various sizes and pitches to match the specific conveyor chain used in the system. Customizing the size ensures proper engagement and reliable power transmission.
- Number of Teeth: The number of teeth on the ladder sprocket can be adjusted based on the application’s speed and torque requirements. More teeth can distribute the load across a larger area, while fewer teeth can provide higher speed capabilities.
- Material Selection: Depending on the conveyor system’s operating environment and load capacity, ladder sprockets can be made from different materials, such as steel, stainless steel, hardened alloys, or high-strength engineering plastics.
- Tooth Profile: The tooth profile of ladder sprockets can be customized for specific chain types or to optimize engagement and reduce wear on the chain links.
- Hub Configuration: Ladder sprockets can be designed with different hub configurations to accommodate different shaft sizes, including through-bore hubs or taper-lock bushings.
- Special Coatings: Sprockets can be coated with special materials like corrosion-resistant coatings or anti-friction coatings to enhance their durability and performance in challenging environments.
- Attachment Options: In certain applications, ladder sprockets can be modified with custom attachments to suit unique conveyor configurations or facilitate the handling of specific products.
- Design Modifications: Sprocket manufacturers can make design modifications based on specific application requirements, such as adding additional support structures or features to enhance chain engagement and stability.
Collaborating with experienced sprocket manufacturers or conveyor system experts is crucial when customizing ladder sprockets. Their expertise can help ensure that the modifications are well-suited for the application, comply with industry standards, and maintain the sprocket’s performance and longevity.
Customized ladder sprockets offer the advantage of tailoring the conveyor system to specific needs, maximizing efficiency, and extending the sprocket’s service life under the unique demands of the industrial operation.
What are the Load-Carrying Capacities of Different Ladder Sprocket Configurations?
The load-carrying capacity of ladder sprockets varies depending on their design, material, and size. It is essential to consider several factors when determining the load-carrying capacity of a ladder sprocket configuration:
- Bahan: The material used in the construction of the ladder sprocket significantly influences its load-carrying capacity. Steel sprockets are known for their high strength and load-bearing capabilities, while high-strength engineering plastics are suitable for lighter loads and specific food processing applications.
- Size and Number of Teeth: Generally, ladder sprockets with more teeth provide a larger contact area with the chain, distributing the load more evenly and increasing the load-carrying capacity. Larger sprockets, with bigger diameters, can also handle higher loads due to their increased surface area.
- Hub Configuration: The hub configuration of the ladder sprocket can affect its load-carrying capacity. Sprockets with robust and sturdy hubs can handle higher loads compared to sprockets with standard or lightweight hubs.
- Penyesuaian: Some ladder sprockets can be customized to enhance their load-carrying capacity for specific applications. Custom design modifications, additional support structures, or higher-strength materials can be employed to meet heavy-duty requirements.
- Application and Environment: The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
- Industry Standards: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.
It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.
Regular maintenance and inspection of the ladder sprockets are essential to identify signs of wear or damage that can affect the load-carrying capacity. By selecting the right ladder sprocket configuration and ensuring proper maintenance, you can optimize the load-carrying capacity and reliability of your conveyor system.
Apakah Aplikasi Biasa Sprocket Tangga dalam Pelbagai Industri?
Sproket tangga menemui pelbagai aplikasi dalam industri yang berbeza di mana kawalan gerakan yang tepat, bunyi bising yang rendah dan operasi berkelajuan tinggi adalah penting. Beberapa aplikasi biasa sproket tangga termasuk:
- Sistem Penghantar: Sproket tangga digunakan secara meluas dalam sistem penghantar, terutamanya dalam penghantar berkelajuan tinggi. Ia memastikan pergerakan rantai penghantar yang lancar dan stabil, meminimumkan gelinciran rantai dan mengekalkan pengendalian bahan yang tepat.
- Pengendalian Bahan: Dalam peralatan pengendalian bahan, seperti lif baldi, gegancu tangga menyediakan penghantaran kuasa dan panduan yang andal untuk mengangkat dan menyampaikan bahan pukal.
- Barisan Pemasangan Automatik: Sproket tangga digunakan dalam barisan pemasangan automatik untuk mengawal pergerakan komponen atau produk dengan tepat semasa proses pembuatan.
- Sistem Robotik: Dalam robotik dan kenderaan berpandu automatik (AGV), gegancu tangga digunakan untuk mengawal pergerakan lengan atau roda robotik dengan ketepatan yang tinggi.
- Industri Makanan dan Minuman: Sproket tangga digunakan dalam industri makanan dan minuman, terutamanya dalam sistem penghantar untuk pembungkusan, pengisihan dan pengangkutan produk makanan.
- Percetakan dan Pembungkusan: Dalam mesin cetak dan peralatan pembungkusan, gegancu tangga memudahkan pergerakan dan penyegerakan bahan dan produk yang tepat.
- Industri Tekstil: Sproket tangga memainkan peranan dalam jentera tekstil untuk pergerakan fabrik dan benang yang terkawal semasa menenun, mengait dan proses lain.
- Pertanian: Sproket tangga digunakan dalam peralatan pertanian, seperti mesin penuai dan lif bijirin, untuk mengendalikan dan mengangkut tanaman.
- Perlombongan dan Pembinaan: Dalam jentera berat yang digunakan dalam perlombongan dan pembinaan, gegancu tangga menyumbang kepada penghantaran kuasa yang andal dan kawalan gerakan yang tepat dalam sistem penghantar dan pengendalian bahan.
Kefleksibelan dan kelebihan gegancu tangga menjadikannya sesuai untuk pelbagai aplikasi perindustrian. Keupayaannya untuk membimbing dan menyokong rantai sambil meminimumkan bunyi bising dan getaran menjadikannya sangat berharga dalam industri yang mana kecekapan dan keselamatan operasi adalah yang paling utama.
Apabila mempertimbangkan penggunaan gegancu tangga dalam industri tertentu, adalah penting untuk memahami keperluan aplikasi dan berunding dengan pakar bagi memastikan pemilihan dan penyepaduan yang betul untuk prestasi optimum.
editor by CX 2024-04-10