Product Description
Product Description
A sprocket is a wheel with cogged chain teeth, which is used to mesh with the accurate pitch blocks on the link or cable. It is widely used in the chemical industry, textile machinery, escalator, wood processing, three-dimensional parking garage, agricultural machinery, food processing, instrumentation, petroleum, and other industries. Sprockets usually include many models, and different models are described in different ways.
As 1 of the leading China sprockets manufacturers and suppliers in China, we ensure the high quality of every sprocket. Trust us and contact now for more information!
Product Parameters
Company Profile
Services we can provide
1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can Ladder Sprockets be Customized or Modified for Specific Conveyor Configurations?
Yes, ladder sprockets can be customized or modified to fit specific conveyor configurations and meet the unique requirements of different industrial applications. Here are some ways ladder sprockets can be tailored for specific conveyor setups:
- Size and Pitch: Ladder sprockets can be manufactured in various sizes and pitches to match the specific conveyor chain used in the system. Customizing the size ensures proper engagement and reliable power transmission.
- Number of Teeth: The number of teeth on the ladder sprocket can be adjusted based on the application’s speed and torque requirements. More teeth can distribute the load across a larger area, while fewer teeth can provide higher speed capabilities.
- Material Selection: Depending on the conveyor system’s operating environment and load capacity, ladder sprockets can be made from different materials, such as steel, stainless steel, hardened alloys, or high-strength engineering plastics.
- Tooth Profile: The tooth profile of ladder sprockets can be customized for specific chain types or to optimize engagement and reduce wear on the chain links.
- Hub Configuration: Ladder sprockets can be designed with different hub configurations to accommodate different shaft sizes, including through-bore hubs or taper-lock bushings.
- Special Coatings: Sprockets can be coated with special materials like corrosion-resistant coatings or anti-friction coatings to enhance their durability and performance in challenging environments.
- Attachment Options: In certain applications, ladder sprockets can be modified with custom attachments to suit unique conveyor configurations or facilitate the handling of specific products.
- Design Modifications: Sprocket manufacturers can make design modifications based on specific application requirements, such as adding additional support structures or features to enhance chain engagement and stability.
Collaborating with experienced sprocket manufacturers or conveyor system experts is crucial when customizing ladder sprockets. Their expertise can help ensure that the modifications are well-suited for the application, comply with industry standards, and maintain the sprocket’s performance and longevity.
Customized ladder sprockets offer the advantage of tailoring the conveyor system to specific needs, maximizing efficiency, and extending the sprocket’s service life under the unique demands of the industrial operation.
How do I Identify Signs of Wear, Fatigue, or Damage in Ladder Sprockets, and When Should They be Replaced?
Regular inspection and maintenance are crucial to identify signs of wear, fatigue, or damage in ladder sprockets. Here are some common indicators that may suggest the need for replacement:
- Worn Teeth: Examine the sprocket teeth for signs of wear. Worn teeth will appear shorter, narrower, or have a visibly different shape compared to new sprockets. Excessive wear can cause chain skipping or poor engagement.
- Cracks or Fractures: Check for cracks or fractures on the sprocket body or teeth. Cracks can compromise the sprocket’s structural integrity and lead to failure under load.
- Deformation: Look for any signs of deformation or bending on the sprocket body or teeth. Deformation can cause chain misalignment and premature wear on both the sprocket and chain.
- Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket’s surface. Corrosion can weaken the sprocket and affect its performance.
- Uneven Wear: Uneven wear patterns on the sprocket teeth may indicate misalignment or inadequate lubrication. Addressing these issues promptly can extend the sprocket’s lifespan.
- Noise and Vibration: Unusual noise or increased vibration during conveyor operation can be indicative of sprocket wear or misalignment.
- Chain Damage: Inspect the conveyor chain for signs of damage, such as elongation, bent links, or kinks. Chain damage can be a result of a worn sprocket, and both components may need replacement.
As for the replacement timeframe, it varies depending on factors such as the application, load, operating environment, and maintenance practices. However, ladder sprockets should be replaced when:
- The sprocket teeth are significantly worn, affecting chain engagement and performance.
- Cracks or fractures are detected on the sprocket body or teeth.
- Deformation or bending is evident, causing chain misalignment or operational issues.
- Corrosion is extensive, compromising the sprocket’s structural integrity.
- Uneven wear or noise/vibration issues persist, even after maintenance attempts.
- The sprocket has reached its recommended service life based on industry standards or manufacturer guidelines.
Replacing ladder sprockets before significant wear or damage occurs is essential to avoid unexpected failures, downtime, and potential damage to other conveyor components. Regular inspections and proactive maintenance can help identify signs of wear or damage early on, allowing for timely replacement and ensuring the conveyor system’s safe and efficient operation.
What are the Common Applications of Ladder Sprockets in Various Industries?
Ladder sprockets find a variety of applications in different industries where precise motion control, low noise, and high-speed operation are essential. Some common applications of ladder sprockets include:
- Conveyor Systems: Ladder sprockets are widely used in conveyor systems, especially in high-speed conveyors. They ensure smooth and stable motion of the conveyor chain, minimizing chain slippage and maintaining accurate material handling.
- Material Handling: In material handling equipment, such as bucket elevators, ladder sprockets provide reliable power transmission and guidance for the lifting and conveying of bulk materials.
- Automated Assembly Lines: Ladder sprockets are employed in automated assembly lines to precisely control the movement of components or products during the manufacturing process.
- Robotic Systems: In robotics and automated guided vehicles (AGVs), ladder sprockets are used to control the movement of robotic arms or wheels with high precision.
- Food and Beverage Industry: Ladder sprockets are utilized in the food and beverage industry, particularly in conveyor systems for packaging, sorting, and transporting food products.
- Printing and Packaging: In printing machines and packaging equipment, ladder sprockets facilitate accurate movement and synchronization of materials and products.
- Textile Industry: Ladder sprockets play a role in textile machinery for the controlled movement of fabrics and threads during weaving, knitting, and other processes.
- Agriculture: Ladder sprockets are used in agricultural equipment, such as harvesters and grain elevators, for handling and transporting crops.
- Mining and Construction: In heavy machinery used in mining and construction, ladder sprockets contribute to reliable power transmission and precise motion control in conveyor and material handling systems.
The versatility and advantages of ladder sprockets make them suitable for a wide range of industrial applications. Their ability to guide and support the chain while minimizing noise and vibration makes them particularly valuable in industries where operational efficiency and safety are paramount.
When considering the use of ladder sprockets in specific industries, it is essential to understand the application requirements and consult with experts to ensure the correct selection and integration for optimal performance.
editor by CX 2023-09-28
China Custom Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Standard sprockets:
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Customization process :
1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products:
Our Factory
If you need to customize transmission products,
please click here to contact us!
Chain Sprockets:
Company Information:
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Custom Made |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do I Properly Install and Align Ladder Sprockets for Optimal Conveyor Performance?
Proper installation and alignment of ladder sprockets are crucial for ensuring optimal conveyor performance and extending the sprocket’s service life. Here are the steps to follow:
- 1. Pre-Installation Inspection: Before installation, inspect the ladder sprocket for any visible damage, defects, or issues. Ensure that the sprocket is free from debris and contaminants.
- 2. Verify Chain Compatibility: Confirm that the ladder sprocket is compatible with the specific conveyor chain used in the system. The sprocket must match the chain’s pitch and configuration to ensure proper engagement.
- 3. Shaft and Hub Preparation: Prepare the driven shaft by ensuring it is clean, free from damage, and meets the required diameter specifications. If using a hub, ensure it fits securely on the shaft.
- 4. Align Sprocket Position: Position the ladder sprocket on the driven shaft and ensure it is centered and aligned properly. Use alignment tools and measurements to ensure accuracy.
- 5. Set Tension and Slack: Adjust the conveyor chain’s tension to the manufacturer’s recommended specifications. Avoid excessive tension, as it can lead to accelerated wear, and ensure there is a proper amount of slack to accommodate chain movement.
- 6. Check Chain Engagement: Confirm that the conveyor chain properly engages with the ladder sprocket. The chain links should rest securely within the gaps of the ladder sprocket without binding or skipping.
- 7. Verify Chain Wrap Angle: Check that the chain wrap angle around the sprocket is within the manufacturer’s recommended range. Sufficient wrap angle ensures proper power transmission and prevents chain slippage.
- 8. Lubrication: Apply the appropriate lubricant to the ladder sprocket and the conveyor chain according to the manufacturer’s guidelines. Proper lubrication reduces friction and wear.
- 9. Run-in Period: After installation, run the conveyor system without a load for a short period to allow the chain and sprocket to settle and self-adjust. Check for any unusual noises or issues during this run-in period.
- 10. Regular Inspection and Maintenance: Schedule regular inspections of the ladder sprockets and conveyor chain to identify and address any wear or alignment issues promptly. Perform maintenance tasks, such as lubrication and tension adjustments, as recommended by the manufacturer.
Properly installing and aligning ladder sprockets ensures reliable power transmission, reduces wear on the sprocket and chain, and minimizes the risk of unexpected failures. Following manufacturer guidelines and working with experienced conveyor system professionals can help achieve optimal performance and efficiency in your conveyor system.
What are the Load-Carrying Capacities of Different Ladder Sprocket Configurations?
The load-carrying capacity of ladder sprockets varies depending on their design, material, and size. It is essential to consider several factors when determining the load-carrying capacity of a ladder sprocket configuration:
- Material: The material used in the construction of the ladder sprocket significantly influences its load-carrying capacity. Steel sprockets are known for their high strength and load-bearing capabilities, while high-strength engineering plastics are suitable for lighter loads and specific food processing applications.
- Size and Number of Teeth: Generally, ladder sprockets with more teeth provide a larger contact area with the chain, distributing the load more evenly and increasing the load-carrying capacity. Larger sprockets, with bigger diameters, can also handle higher loads due to their increased surface area.
- Hub Configuration: The hub configuration of the ladder sprocket can affect its load-carrying capacity. Sprockets with robust and sturdy hubs can handle higher loads compared to sprockets with standard or lightweight hubs.
- Customization: Some ladder sprockets can be customized to enhance their load-carrying capacity for specific applications. Custom design modifications, additional support structures, or higher-strength materials can be employed to meet heavy-duty requirements.
- Application and Environment: The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
- Industry Standards: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.
It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.
Regular maintenance and inspection of the ladder sprockets are essential to identify signs of wear or damage that can affect the load-carrying capacity. By selecting the right ladder sprocket configuration and ensuring proper maintenance, you can optimize the load-carrying capacity and reliability of your conveyor system.
What are the Advantages of Using Ladder Sprockets over Other Sprocket Designs?
Ladder sprockets offer several advantages over other sprocket designs, making them a preferred choice in certain applications where specific benefits are required. Here are the advantages of using ladder sprockets:
- Continuous Chain Support: Ladder sprockets provide continuous support to the conveyor chain or belt. The chain links rest securely within the gaps of the ladder sprocket, ensuring reliable engagement and reducing the risk of chain derailment or slippage.
- Smooth and Quiet Operation: The secure engagement of the chain links within the ladder sprocket results in reduced noise and vibration during operation. This makes ladder sprockets suitable for applications where noise reduction is important.
- High-Speed Applications: Ladder sprockets are commonly used in high-speed conveyor systems due to their ability to maintain chain stability and accurate motion even at elevated speeds.
- Precise Motion Control: The ladder sprocket’s design provides continuous support and guidance to the chain, ensuring accurate positioning and minimizing chain whip or slack. This is crucial for applications that require precise motion control.
- Low Maintenance: Due to the reduced chain wear and improved engagement, ladder sprockets may require less frequent maintenance compared to other sprocket designs, leading to lower overall maintenance costs.
- Compatibility: Ladder sprockets are compatible with various chain types, providing flexibility in conveyor system design and offering options for different industrial applications.
- Reduced Chain Wear: The continuous support and guidance provided by ladder sprockets result in reduced chain wear, extending the service life of the conveyor chain and sprocket.
- Prevents Chain Jumping: The ladder sprocket’s design prevents chain jumping or skipping, ensuring continuous and reliable power transmission between the sprocket and the conveyor chain.
- Enhanced Safety: With reduced chain slippage and improved engagement, ladder sprockets contribute to a safer conveyor system operation, minimizing the risk of unexpected failures.
It’s important to note that ladder sprockets may not be suitable for all applications, and the choice of sprocket design depends on specific requirements and operating conditions. Traditional toothed sprockets or other specialized sprocket designs may be more appropriate in certain scenarios.
When considering the use of ladder sprockets, it is essential to assess the application needs, conveyor system requirements, and consult with experts to make an informed decision for optimal performance and efficiency.
editor by CX 2023-09-26
China Custom 80417785 Agricultural Chain Sprocket for Combine Harvest
Product Description
Agricultural Chain Sprocket For Combine Harvest
Characteristic
Choosing a chain sprocket for your combine can be an overwhelming task. There are many things to consider, including the Div. dividers, wear points, and RPM measurement. Fortunately, this article can help you make the right choice. We’ll cover the important factors to look for in a chain sprocket and why they’re important. Buying a new chain sprocket for your combine harvest is an investment that will pay off.
Island design
An island design chain spiket for a combine harvester is a highly useful agricultural product that ensures proper transmission of torque from the engine to the working units. The chain spiket is made of steel and cast iron and features a complex spatial form with a central hole, fastening elements, and special coating. Its durability is increased by its easy removal and replacement process. It is compatible with CR and CH Series combine harvesters.
RPM measurement
The rate of work and quality of the TX36 are compared in the following table. Operator safety, suitability of the operator manual, and mechanical breakdowns are also compared in this table. In addition, a side slope test was performed at 5deg (8%) and 8.8% to measure the combine’s performance on non-level surfaces. The results of these tests will help you determine whether the combine harvester is a good fit for your operations.
The operator’s cab on the TX36 is positioned on the combine’s body ahead of the grain tank. The ladder is narrow and may be difficult to climb for some operators. Operators should double-check their adjustments regularly to make sure they are getting the best results. Check the CZPT conditions as well. If the CZPT is still green beans, you should postpone harvesting until it has risen to at least 13% moisture content. For this, refer to the operator’s manual, which should include initial settings for a particular crop.
Wear points
If you’re having trouble with your grain elevator, there are some easy ways to improve its performance. For 1 thing, you can replace the worn and damaged roller chains. This simple change can save you time and money over the long run. Secondly, you can improve your harvest efficiency by avoiding unnecessary downtime. These 2 steps will increase the efficiency of your combine.So, keep reading to learn how to improve your grain elevator’s performance.
In-cab adjustments
In-cab adjustments on a Combine Harvest chain spiket are a great way to tweak the harvest speed and adjust the threshing speeds to maximize yield and minimize damage to crops. While pocket-type setting guides are convenient, it’s also beneficial to consult the manual for more detailed information. For example, the manual will tell you the proper speed for threshing a field, while the manual will explain how to set the threshing speed to minimize grain damage and boost harvest speed.
It’s important to note that yields can vary widely from field to field, so it’s important to monitor the engine load when
adjusting threshing speeds.In-cab adjustments for a Combine Harvest chain spiket should be performed during regular maintenance to minimize damage to crops. To prevent damage to crops, adjust the threshing speed as necessary to ensure that CZPT is not cracked. Broken cobs or too much residue can be signs of excessive threshing. Threshing speed should begin at the top of the operating manual rpm,and then be monitored to ensure the desired amount of damage is not occurring.
Company Information
| Type: | Agricultural |
|---|---|
| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying |
| Material: | Iron |
| Power Source: | Electricity |
| Weight: | 1.44kg |
| After-sales Service: | Installation Guide 3-Year Warranty |
Can Ladder Sprockets be Customized or Modified for Specific Conveyor Configurations?
Yes, ladder sprockets can be customized or modified to fit specific conveyor configurations and meet the unique requirements of different industrial applications. Here are some ways ladder sprockets can be tailored for specific conveyor setups:
- Size and Pitch: Ladder sprockets can be manufactured in various sizes and pitches to match the specific conveyor chain used in the system. Customizing the size ensures proper engagement and reliable power transmission.
- Number of Teeth: The number of teeth on the ladder sprocket can be adjusted based on the application’s speed and torque requirements. More teeth can distribute the load across a larger area, while fewer teeth can provide higher speed capabilities.
- Material Selection: Depending on the conveyor system’s operating environment and load capacity, ladder sprockets can be made from different materials, such as steel, stainless steel, hardened alloys, or high-strength engineering plastics.
- Tooth Profile: The tooth profile of ladder sprockets can be customized for specific chain types or to optimize engagement and reduce wear on the chain links.
- Hub Configuration: Ladder sprockets can be designed with different hub configurations to accommodate different shaft sizes, including through-bore hubs or taper-lock bushings.
- Special Coatings: Sprockets can be coated with special materials like corrosion-resistant coatings or anti-friction coatings to enhance their durability and performance in challenging environments.
- Attachment Options: In certain applications, ladder sprockets can be modified with custom attachments to suit unique conveyor configurations or facilitate the handling of specific products.
- Design Modifications: Sprocket manufacturers can make design modifications based on specific application requirements, such as adding additional support structures or features to enhance chain engagement and stability.
Collaborating with experienced sprocket manufacturers or conveyor system experts is crucial when customizing ladder sprockets. Their expertise can help ensure that the modifications are well-suited for the application, comply with industry standards, and maintain the sprocket’s performance and longevity.
Customized ladder sprockets offer the advantage of tailoring the conveyor system to specific needs, maximizing efficiency, and extending the sprocket’s service life under the unique demands of the industrial operation.
What are the Load-Carrying Capacities of Different Ladder Sprocket Configurations?
The load-carrying capacity of ladder sprockets varies depending on their design, material, and size. It is essential to consider several factors when determining the load-carrying capacity of a ladder sprocket configuration:
- Material: The material used in the construction of the ladder sprocket significantly influences its load-carrying capacity. Steel sprockets are known for their high strength and load-bearing capabilities, while high-strength engineering plastics are suitable for lighter loads and specific food processing applications.
- Size and Number of Teeth: Generally, ladder sprockets with more teeth provide a larger contact area with the chain, distributing the load more evenly and increasing the load-carrying capacity. Larger sprockets, with bigger diameters, can also handle higher loads due to their increased surface area.
- Hub Configuration: The hub configuration of the ladder sprocket can affect its load-carrying capacity. Sprockets with robust and sturdy hubs can handle higher loads compared to sprockets with standard or lightweight hubs.
- Customization: Some ladder sprockets can be customized to enhance their load-carrying capacity for specific applications. Custom design modifications, additional support structures, or higher-strength materials can be employed to meet heavy-duty requirements.
- Application and Environment: The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
- Industry Standards: Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.
It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.
Regular maintenance and inspection of the ladder sprockets are essential to identify signs of wear or damage that can affect the load-carrying capacity. By selecting the right ladder sprocket configuration and ensuring proper maintenance, you can optimize the load-carrying capacity and reliability of your conveyor system.
What are the Advantages of Using Ladder Sprockets over Other Sprocket Designs?
Ladder sprockets offer several advantages over other sprocket designs, making them a preferred choice in certain applications where specific benefits are required. Here are the advantages of using ladder sprockets:
- Continuous Chain Support: Ladder sprockets provide continuous support to the conveyor chain or belt. The chain links rest securely within the gaps of the ladder sprocket, ensuring reliable engagement and reducing the risk of chain derailment or slippage.
- Smooth and Quiet Operation: The secure engagement of the chain links within the ladder sprocket results in reduced noise and vibration during operation. This makes ladder sprockets suitable for applications where noise reduction is important.
- High-Speed Applications: Ladder sprockets are commonly used in high-speed conveyor systems due to their ability to maintain chain stability and accurate motion even at elevated speeds.
- Precise Motion Control: The ladder sprocket’s design provides continuous support and guidance to the chain, ensuring accurate positioning and minimizing chain whip or slack. This is crucial for applications that require precise motion control.
- Low Maintenance: Due to the reduced chain wear and improved engagement, ladder sprockets may require less frequent maintenance compared to other sprocket designs, leading to lower overall maintenance costs.
- Compatibility: Ladder sprockets are compatible with various chain types, providing flexibility in conveyor system design and offering options for different industrial applications.
- Reduced Chain Wear: The continuous support and guidance provided by ladder sprockets result in reduced chain wear, extending the service life of the conveyor chain and sprocket.
- Prevents Chain Jumping: The ladder sprocket’s design prevents chain jumping or skipping, ensuring continuous and reliable power transmission between the sprocket and the conveyor chain.
- Enhanced Safety: With reduced chain slippage and improved engagement, ladder sprockets contribute to a safer conveyor system operation, minimizing the risk of unexpected failures.
It’s important to note that ladder sprockets may not be suitable for all applications, and the choice of sprocket design depends on specific requirements and operating conditions. Traditional toothed sprockets or other specialized sprocket designs may be more appropriate in certain scenarios.
When considering the use of ladder sprockets, it is essential to assess the application needs, conveyor system requirements, and consult with experts to make an informed decision for optimal performance and efficiency.
editor by CX 2023-09-01
China Custom #80 C-Hub Roller Chain Sprocket ANSI Certified Standard
Product Description
Product Description
80 Chain Sprockets are manufactured in accordance with ANSI B29.1 Standards and are made for 1″ pitch 80 and heavy-duty 80H roller chains. Being manufactured to The American National Standards Institutes dimensions means that these sprockets directly interchange with other manufacturers. Up to 30-teeth, our 80 sprockets feature hardened teeth for a dynamic performance factor increase and increased sprocket longevity. Out standard steel sprockets utilize a black-oxide coating for added corrosion protection, they are also manufactured from a premium high-strength grade of mild steel for an additional increase in sprocket life.
Product Parameters
| Sprocket Size | Type | Tooth Count | Outside Diameter | Stock Bore | Recommend Max. Bore | Hub Diameter | Length Thru Bore | Weight (LBS) |
|---|---|---|---|---|---|---|---|---|
| 80C11 | 11 | C | 4.571 | 1” | 1-5/8″ | 2-29/32” | 2-3/8″ | 3.87 |
| 80C12 | 12 | C | 4.330 | 1” | 1-7/8″ | 3-1/8” | 2-3/8″ | 4.31 |
| 80C13 | 13 | C | 4.660 | 1” | 2″ | 3-1/64” | 2-3/8″ | 5.32 |
| 80C14 | 14 | C | 4.980 | 1” | 2-1/4″ | 3-11/32” | 2-3/8″ | 6.44 |
| 80C15 | 15 | C | 5.300 | 1” | 2-1/2″ | 3-13/16” | 2-3/8″ | 7.75 |
| 80C16 | 16 | C | 5.630 | 1” | 2-3/4″ | 4” | 2-3/8″ | 8.81 |
| 80C70 | 70 | C | 22.870 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 75.7 |
| 80C72 | 72 | C | 23.500 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 81.4 |
| 80C76 | 76 | C | 24.780 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 87.8 |
| 80C80 | 80 | C | 26.050 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 89.9 |
| 80C84 | 84 | C | 27.330 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 99.2 |
| 80C90 | 90 | C | 29.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 31/2″ | 106.0 |
| 80C96 | 96 | C | 31.150 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 117.0 |
| 80C112 | 112 | C | 36.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 154.0 |
Company Profile
Services we can provide
1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the Cost Considerations of Using Ladder Sprockets Compared to Other Designs?
When evaluating the cost considerations of using ladder sprockets compared to other sprocket designs, several factors should be taken into account. Here are the key cost considerations:
- Initial Investment: The initial cost of ladder sprockets may vary depending on the size, material, and customizations required. In some cases, ladder sprockets can be competitively priced compared to other sprocket designs, while in others, specialized or high-load ladder sprockets may require a higher initial investment.
- Maintenance Costs: Ladder sprockets’ continuous chain support and reduced wear on the chain can lead to lower maintenance costs over time compared to other sprocket designs. Properly maintained ladder sprockets may have longer service life, reducing the need for frequent replacements and associated downtime costs.
- Conveyor System Efficiency: The improved chain engagement and reduced chain wear offered by ladder sprockets can positively impact the overall efficiency of the conveyor system. Enhanced efficiency may lead to increased productivity and cost savings in the long run.
- Energy Efficiency: Ladder sprockets’ smoother motion and reduced friction contribute to improved energy efficiency in conveyor operation. Energy savings can lead to cost reductions in electricity or power consumption.
- Application-Specific Benefits: Depending on the application’s needs, ladder sprockets may provide specific benefits that other sprocket designs cannot match. For example, ladder sprockets are often preferred in high-speed applications or industries where noise reduction is critical, which can add value and justify the cost difference.
- Customization Costs: The degree of customization required for ladder sprockets can influence the cost. Customized ladder sprockets tailored to specific conveyor configurations or operating conditions may have additional costs associated with design and production.
- Industry Standards: Depending on the industry and application requirements, certain sprocket designs might be mandated or preferred due to compliance with industry standards. In such cases, the cost considerations should also account for meeting these standards.
It’s important to conduct a comprehensive cost-benefit analysis when choosing between ladder sprockets and other sprocket designs. Consider the initial investment, long-term maintenance costs, conveyor system efficiency, and any specific advantages or disadvantages offered by each design.
Additionally, consult with conveyor system experts and sprocket manufacturers to gain insights into the total cost of ownership for different sprocket options and make an informed decision based on the specific needs and budget constraints of your industrial operation.
Can Ladder Sprockets be Used in Material Handling and Logistics Applications?
Yes, ladder sprockets can be used in material handling and logistics applications, and they play a crucial role in various conveyor systems used for material transportation and distribution. Ladder sprockets are well-suited for these applications due to their design and load-carrying capacity. Here’s how ladder sprockets are utilized in material handling and logistics:
- Conveyor Systems: Ladder sprockets are commonly used in conveyor systems to drive and guide the conveyor chain or belt. These systems efficiently move materials along assembly lines, warehouses, distribution centers, and other logistics facilities.
- Heavy Loads: Material handling and logistics applications often involve the transportation of heavy loads. Ladder sprockets, especially those made from durable materials like steel, can handle the high loads and provide reliable power transmission.
- Precision and Efficiency: Ladder sprockets, when correctly sized and aligned, offer precise motion control and efficient power transmission. They ensure that materials are transported smoothly and accurately along the conveyor path.
- Customization: In material handling systems with specific requirements, ladder sprockets can be customized to fit unique conveyor configurations, load-carrying needs, and environmental conditions.
- Various Industries: Material handling and logistics applications are found in diverse industries, including manufacturing, automotive, e-commerce, food and beverage, pharmaceuticals, and more. Ladder sprockets are adaptable and commonly employed in these sectors.
- Speed and Throughput: Ladder sprockets, combined with appropriate conveyor designs, can accommodate different speeds and throughput rates, allowing efficient handling of materials in high-volume environments.
It is essential to select ladder sprockets that meet the specific requirements of material handling and logistics applications. Factors such as load capacity, conveyor speed, operating environment, and material compatibility must be considered when choosing ladder sprockets for these systems.
Regular maintenance and inspection are vital to ensure the smooth operation of ladder sprockets in material handling and logistics applications. Proper lubrication, alignment, and timely replacement of worn or damaged sprockets are necessary to maintain the conveyor system’s efficiency and prevent unexpected downtime.
Overall, ladder sprockets are valuable components in material handling and logistics, contributing to the seamless flow of materials, optimizing productivity, and supporting the efficiency of various industries.
What are the Common Applications of Ladder Sprockets in Various Industries?
Ladder sprockets find a variety of applications in different industries where precise motion control, low noise, and high-speed operation are essential. Some common applications of ladder sprockets include:
- Conveyor Systems: Ladder sprockets are widely used in conveyor systems, especially in high-speed conveyors. They ensure smooth and stable motion of the conveyor chain, minimizing chain slippage and maintaining accurate material handling.
- Material Handling: In material handling equipment, such as bucket elevators, ladder sprockets provide reliable power transmission and guidance for the lifting and conveying of bulk materials.
- Automated Assembly Lines: Ladder sprockets are employed in automated assembly lines to precisely control the movement of components or products during the manufacturing process.
- Robotic Systems: In robotics and automated guided vehicles (AGVs), ladder sprockets are used to control the movement of robotic arms or wheels with high precision.
- Food and Beverage Industry: Ladder sprockets are utilized in the food and beverage industry, particularly in conveyor systems for packaging, sorting, and transporting food products.
- Printing and Packaging: In printing machines and packaging equipment, ladder sprockets facilitate accurate movement and synchronization of materials and products.
- Textile Industry: Ladder sprockets play a role in textile machinery for the controlled movement of fabrics and threads during weaving, knitting, and other processes.
- Agriculture: Ladder sprockets are used in agricultural equipment, such as harvesters and grain elevators, for handling and transporting crops.
- Mining and Construction: In heavy machinery used in mining and construction, ladder sprockets contribute to reliable power transmission and precise motion control in conveyor and material handling systems.
The versatility and advantages of ladder sprockets make them suitable for a wide range of industrial applications. Their ability to guide and support the chain while minimizing noise and vibration makes them particularly valuable in industries where operational efficiency and safety are paramount.
When considering the use of ladder sprockets in specific industries, it is essential to understand the application requirements and consult with experts to ensure the correct selection and integration for optimal performance.
editor by CX 2023-08-11
China Custom 12626161 Camshaft Phaser Timing Sprocket Gear For GMC Buick Chevrolet Opel auto parts best sprocket combination
Model: 124 Spider (348_)
Year: 2016-
Engine: 1.4
OE NO.: 12626161
Car Fitment: Abarth
Warranty: 1 Months
Model Number: 12626161
Car Make: GMC Buick Chevrolet
Packaging Details: CARTON
Company Information HangZhou Zongmei Trading Co., Ltd. Deals in the wholesale consumer market of auto parts, auto supplies, auto parts and auto supplies, enjoys a high status among consumers, Dainty Heart Shaped Zircon Ring CZ Couple Rings Bling Bling Jewelry Gift for Women Rapper Jewelries and has established a long-term and stable cooperative relationship with many retailers and agents.HangZhou zongmei trade co., LTD. Distribution of auto parts, auto supplies, auto accessories, auto supplies complete varieties, TS4K-50-1516 Keyway type parallel coupling for servo motor connect Aluminum Alloy mini flexible shaft coupling hot sale reasonable prices.HangZhou zongmei trade co., LTD. Has strong strength, credit, keep the contract, ensure the quality of products, KC5018 double roller chain complete coupling with chain and a pair of sprockets with a variety of operating characteristics and the principle of small profits and large sales, has won the trust of the majority of customers.
What is a sprocket?
A backlash sprocket is a sprocket with multiple teeth. The teeth are arranged at different intervals on the outer circumference of the sprocket. The bottoms of the tooth gaps are arcuate and connect opposing faces of adjacent teeth.
The backlash diameter on the backlash sprocket is larger than the diameter of the ISO tooth profile. This allows the rollers to engage the front surfaces of the teeth without causing the teeth to disengage. The result is reduced shock and noise.
as the picture shows. as the picture shows. As shown in FIG. 2, the sprocket 11 has a front surface (11a) and a rear surface (12b). The teeth are connected by a line extending from the center of rotation O of the sprocket to the center of the tooth gap bottom (13). The tooth surface on the sprocket is a convex arc of equal radius. The radius of re12a and re12b is larger than re8 of ISO tooth profile.
In addition to the tooth pitch of the sprockets, ISO sprockets have standard chains. This chain is defined as ISO 606 1994 (E). The sprocket pitch line is pc. The height of the tooth head (ha) is measured from the tooth pitch polygon.
Typically, the sprocket is secured to the shaft using one or more set screws. This means that it must be able to accommodate the keyway. To determine how much space is left, the outside diameter of the sprocket must be at least 10% larger than the pitch diameter of the shaft.
The gap tooth sprocket system provides extra precision for chain alignment. Its teeth are higher than ISO teeth.
ISO sprocket uniformity
ISO sprocket standard 606 specifies sprocket compliance for most of Europe. This standard specifies large spacings, measured in sixteenths of an inch, and expressed in metric units. It was developed before the American chain and was limited by the materials available. To ensure consistency, the ISO outer plate uses a chain size one step larger than the chain size required for the application. This results in a heavier chain. ISO sprockets are available in single, double and triple chain versions.
ANSI and ISO sprockets are interchangeable. They are based on mathematical themes and have a clear design. ISO sprockets are usually smaller than ANSI sprockets. They are also denoted with the suffix “B” to denote their chain number.
metal sprocket
Sintered metal sprocket is a metal sprocket with high mechanical properties. The tensile strength of the sprocket can reach more than 700 MPa, and the Charpy impact strength is 20 J/cm2. It’s also durable and wear-resistant.
This sprocket is used for high load applications. Its teeth are made of metal and flame-hardened. The edges of the teeth are slightly softer than the rest of the teeth. The edges of the sprockets wear out when bitten.
The sprocket is a toothed profiled wheel. It is different from a pulley that meshes with a belt. On the other hand, timing pulleys are used with toothed belts. Sprockets and chain mechanisms were also used in early cars.
Another common use for metal sprockets is in movie projectors, where they punch holes in the film. They are also used as the paper feed mechanism in some computer printers. There are several types of sprockets. Some sprockets are lightweight, while others are heavy and have flanges to keep the timing belt centered.
plastic sprocket
Plastic sprockets are ideal for a variety of applications. They reduce noise and reduce chain wear. Their compressibility also increases their overall load capacity. Some of their uses include dust-free environments, food applications and quieter chain drives. They can also be customized to your specifications.
One embodiment of the present invention includes a plastic sprocket having a co-injected outer shell and an inner core of a second material. This allows the sprocket to combine the advantages of both materials. This makes the sprocket easier to clean and lighter in weight.
There are many different materials available for plastic sprockets. One of the most popular is Duro-Glide(r) UHMW-PE. However, there are other materials that are better suited for certain applications. For example, polyurethane sprockets have excellent wear resistance, but may be too flexible to drive a belt. Therefore, it is important to find the right combination of materials to get the job done.
If you are in the market for a plastic sprocket, contact a reputable manufacturer. These companies offer a wide range of standard and custom sizes to meet any of your needs. They can also offer czpt delivery for quick turnaround. They specialize in custom manuManufactured and certified to ISO 9001:2000.
Imao offers sprockets in a variety of different materials. They are available in a variety of sizes and feature either molded ball bearings or fiberglass reinforced bearings. These sprockets are designed for sawmills and other light duty applications. They are also resilient and can be used in any type of sawmill.
Aluminum sprocket
Aluminum sprockets save weight and increase the speed of the bike. The material used to make them is 7075-T6 aerospace grade aluminum, which makes them lightweight and durable. The teeth are also formed on the hobbing machine so they fit perfectly and reduce friction. They also have an anodized color finish for added strength and durability.
The size you need depends on your wheel setup and the type of terrain you ride. Larger sprockets are better for slower terrain and provide more torque. However, larger sprockets tend to reduce top speed, so you may need to adjust accordingly. If you have an OEM 19″ or 16″ setup, 52t/54t sprockets are the most recommended option. 7075-T6 aluminum also reduces weight and rolling mass.
editor by Cx 2023-07-11
China Custom Stainless Steel Roller Chain Sprocket with Double Row Teeth chain sprocket price
Product Description
Stainless steel roller chain sprocket with double row teeth
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Material: | Stainless Steel |
| Type: | Forging Parts |
| Teeth: | 9t-120t |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a sprocket?
A backlash sprocket is a sprocket with multiple teeth. The teeth are arranged at different intervals on the outer circumference of the sprocket. The bottoms of the tooth gaps are arcuate and connect opposing faces of adjacent teeth.
The backlash diameter on the backlash sprocket is larger than the diameter of the ISO tooth profile. This allows the rollers to engage the front surfaces of the teeth without causing the teeth to disengage. The result is reduced shock and noise.
as the picture shows. as the picture shows. As shown in FIG. 2, the sprocket 11 has a front surface (11a) and a rear surface (12b). The teeth are connected by a line extending from the center of rotation O of the sprocket to the center of the tooth gap bottom (13). The tooth surface on the sprocket is a convex arc of equal radius. The radius of re12a and re12b is larger than re8 of ISO tooth profile.
In addition to the tooth pitch of the sprockets, ISO sprockets have standard chains. This chain is defined as ISO 606 1994 (E). The sprocket pitch line is pc. The height of the tooth head (ha) is measured from the tooth pitch polygon.
Typically, the sprocket is secured to the shaft using one or more set screws. This means that it must be able to accommodate the keyway. To determine how much space is left, the outside diameter of the sprocket must be at least 10% larger than the pitch diameter of the shaft.
The gap tooth sprocket system provides extra precision for chain alignment. Its teeth are higher than ISO teeth.
ISO sprocket uniformity
ISO sprocket standard 606 specifies sprocket compliance for most of Europe. This standard specifies large spacings, measured in sixteenths of an inch, and expressed in metric units. It was developed before the American chain and was limited by the materials available. To ensure consistency, the ISO outer plate uses a chain size one step larger than the chain size required for the application. This results in a heavier chain. ISO sprockets are available in single, double and triple chain versions.
ANSI and ISO sprockets are interchangeable. They are based on mathematical themes and have a clear design. ISO sprockets are usually smaller than ANSI sprockets. They are also denoted with the suffix “B” to denote their chain number.
metal sprocket
Sintered metal sprocket is a metal sprocket with high mechanical properties. The tensile strength of the sprocket can reach more than 700 MPa, and the Charpy impact strength is 20 J/cm2. It’s also durable and wear-resistant.
This sprocket is used for high load applications. Its teeth are made of metal and flame-hardened. The edges of the teeth are slightly softer than the rest of the teeth. The edges of the sprockets wear out when bitten.
The sprocket is a toothed profiled wheel. It is different from a pulley that meshes with a belt. On the other hand, timing pulleys are used with toothed belts. Sprockets and chain mechanisms were also used in early cars.
Another common use for metal sprockets is in movie projectors, where they punch holes in the film. They are also used as the paper feed mechanism in some computer printers. There are several types of sprockets. Some sprockets are lightweight, while others are heavy and have flanges to keep the timing belt centered.
plastic sprocket
Plastic sprockets are ideal for a variety of applications. They reduce noise and reduce chain wear. Their compressibility also increases their overall load capacity. Some of their uses include dust-free environments, food applications and quieter chain drives. They can also be customized to your specifications.
One embodiment of the present invention includes a plastic sprocket having a co-injected outer shell and an inner core of a second material. This allows the sprocket to combine the advantages of both materials. This makes the sprocket easier to clean and lighter in weight.
There are many different materials available for plastic sprockets. One of the most popular is Duro-Glide(r) UHMW-PE. However, there are other materials that are better suited for certain applications. For example, polyurethane sprockets have excellent wear resistance, but may be too flexible to drive a belt. Therefore, it is important to find the right combination of materials to get the job done.
If you are in the market for a plastic sprocket, contact a reputable manufacturer. These companies offer a wide range of standard and custom sizes to meet any of your needs. They can also offer czpt delivery for quick turnaround. They specialize in custom manuManufactured and certified to ISO 9001:2000.
Imao offers sprockets in a variety of different materials. They are available in a variety of sizes and feature either molded ball bearings or fiberglass reinforced bearings. These sprockets are designed for sawmills and other light duty applications. They are also resilient and can be used in any type of sawmill.
Aluminum sprocket
Aluminum sprockets save weight and increase the speed of the bike. The material used to make them is 7075-T6 aerospace grade aluminum, which makes them lightweight and durable. The teeth are also formed on the hobbing machine so they fit perfectly and reduce friction. They also have an anodized color finish for added strength and durability.
The size you need depends on your wheel setup and the type of terrain you ride. Larger sprockets are better for slower terrain and provide more torque. However, larger sprockets tend to reduce top speed, so you may need to adjust accordingly. If you have an OEM 19″ or 16″ setup, 52t/54t sprockets are the most recommended option. 7075-T6 aluminum also reduces weight and rolling mass.
editor by CX 2023-06-02
China Custom for Free Hardened Tooth Surface Made-to-Order or Plw Stainless Steel Motorcycle Parts Sprocket sprocket bike shop
Product Description
for Free Hardened Tooth Surface MADE-TO-ORDER Or PLW Stainless Steel Motorcycle Parts Sprocket
Product Description
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Bright surface and high precision
5. Advanced heat treatment and surface treatment craft
6. Best quality and competitive price.
7. Welcome OEM / ODM
8. Application: Sprocket is mainly used in agricultural machinery, conveying machinery, mine mining machinery, construction machinery, mechanical transmission equipment of oil and so on.
9. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
| Product name | Zinc-Plated Industry Sprocket (Applied in pump motor) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Zinc-plated, Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
| Characteristic | Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
| Design criterion | ISO DIN ANSI & Customer Drawings |
| Size | Customer Drawings & ISO standard |
| Application | Industrial transmission equipment |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | Quality first, Service first, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
View more products,please click here…
Company Profile
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Machinery, Marine, Agricultural Machinery, Pump Motor |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Material: | Alloy Steel/Stainless Steel |
| Type: | Sprocket |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
How to choose the right sprocket
Knowing the size of the chain is important when looking for the right sprocket. Also, you must know the number of teeth you need and their angle. The angle between the teeth is equal to 360 degrees divided by the number of teeth. This information will help you find the right sprocket for your specific application.
Long Through Hole
Sprockets are critical to the efficiency and uptime of roller chain drives. To ensure your sprocket is installed correctly, it is important to know the dimensions of the sprocket, including its outside diameter, through-hole length, and hub diameter. Pore size is also an important consideration. Most sprockets have a 1/8″ bore, while others may have a larger bore.
Sprockets are usually secured to the shaft using ANSI standard-sized keyways and set screws. However, not all sprockets are compatible with all shaft diameters, so it is important to check the keyway size before purchasing.
Sprockets are available in a variety of styles and configurations. Some types of sprockets are welded to a solid hub, while others are bolted or split to the hub. Both types have different adjustments and you can easily change them without disassembling the device. Sprockets can be purchased from many US manufacturers in A, B or C hub configurations. For example, the hub diameter of an A-type sprocket determines its width, while a B-type sprocket has a hole for a bushing.
Sprockets are used in chain-driven motion systems, usually to carry heavy loads. It is very important to choose the right app for the right app to avoid damaging your device. If you’re not sure, learn about your system and how it’s assembled.
face width
The face width of the sprocket is limited by the meshing clearance with the chain. It does not affect tooth length. The outside diameter of the chain tip may vary depending on the type of tool used. Dimensional tolerances for keyways and set screws are also important.
diameter
One of the most important characteristics of a sprocket is its diameter. The diameter of the sprocket is used as a guide for choosing the proper sprocket size for your bike. Its number of teeth and diameter also affect the size of the chain.
The diameter of a sprocket is a function of its pitch or the distance between the centers of the link hinges. Diameters are in millimeters and expressed in standard ANSI chain numbers. Popular spacing is 3/8″ or 1/2″.
In order to make the chain drive smoothly, the sprocket and the chain should be properly matched. Incorrect pitch sprockets can damage the chain and shorten its life. Sprockets should provide precise tooth count, consistent pitch, and high wear resistance. It should also be designed to be rigid and impact resistant. CZPT chain suppliers can custom design sprockets in a variety of sizes, pitches, and diameters to suit your needs.
The number of teeth on the roller sprocket is also important. This is because the sprocket is in contact with the chain, causing frictional wear. The teeth on the sprocket can affect the durability of the chain, which is why choosing a sprocket with hardened teeth can change the world.
hub type
The hub type of the sprocket is key to proper engagement with the chain. Several options are available. The sprocket hub type is cylindrical and is available in a variety of sizes and styles. Sprockets are usually made of steel or stainless steel.
There are four main types of hubs for sprockets. They come under different names from different manufacturers, but they all share some common characteristics. These include Types A, B, and C. Each type has its own advantages and disadvantages. A-Plate sprockets are flat and have no hubs, while B-Hub sprockets are flat with hubs mounted on one side of the plate. C-shaped sprockets extend on both sides of the plate for larger pitch circle diameters and heavier axles.
A sprocket with a large pitch diameter needs a sprocket with a large pitch, and a chain with a small pitch diameter needs a chain with a small pitch. A-type sprockets are smaller and fit more closely to the equipment, while C-type sprockets need to be wider and thicker to carry more weight. Also, the pitch diameter is important because it determines whether the sprocket will fit correctly with the chain.
Steel split sprockets are easy to install and remove. They are held together by bolts on the hub, ranging in pitch size from 40 to 240. They are typically used in applications involving multiple drive shafts.
HZPT ZTB series
ZTB sprockets are an important part of a bicycle chain system. Its uptime is very important to maximize uptime and efficiency. key cSelect sprockets are characterized by size, pitch and bore. MDS accepts sprockets of various bore diameters from 1/2″ to 2″.
A sprocket is a wheel-like structure with teeth on the end. These teeth interlock with the chain, allowing simple rotational movement of large machines and equipment. ZTB sprockets are an excellent choice for a wide range of applications, including construction and agricultural machinery.
ISO sprockets have a suffix number indicating the number of chains in the chain. For example, 16B-2 sprockets have 1″ pitch and dual spools. If you’re buying sprockets for your bike, be sure to check the sprocket pitch.
The teeth on the sprocket are responsible for frictional wear, so choosing the right teeth is critical. The right teeth can increase the life of the sprocket and chain. A good sprocket has at least 17 teeth. Sprockets with a higher number of teeth last longer without causing chain slip. Typically, the teeth are the same material as the sprockets, but you can find removable teeth for a more affordable option. The teeth on the sprocket can also be hardened. Induction hardening is the most commonly used process.
ZTB sprockets can be made from many different materials. Some materials are more expensive than others, while others are softer and stronger. If you’re not sure which one to buy, try explaining the difference between the different sprockets to the sprocket manufacturer. They should be able to give you details about their interchangeability and quality.
set screw
Set screws are screws designed to hold two or more parts together. There are many different types of set screws, each with a different purpose and design. They usually come in imperial and metric sizes with a hex socket driver on one end and a cup tip on the other. They are made of hardened steel and have a black oxide finish. Some varieties have flanges, while others don’t.
Set screws with chain studs can be used in a variety of applications. For example, they can be used in agricultural equipment, heavy equipment and other industries. They come in several different sizes and thread sizes and are available in a variety of designs. Some are specific to the mining industry, while others are more general.
The company also offers custom setscrews, as well as hex, spline, square and socket heads. They have the capability to manufacture fasteners ranging from carbon steel to nickel and silicon bronze. Their products also meet Mil-I-4528 and QS 14000 standards.
editor by CX 2023-05-26
China Custom Double Roller Chain Sprocket for Transmission Machine crank and sprocket
Product Description
Double roller chain sprocket for transmission machine
With more than 20 years’ experience, high-precision equipment and strict management system, CZPT can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.
Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CZPT is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CZPT has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CZPT has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CZPT steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CZPT number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Standard |
| Material: | Steel, Carbon Steel |
| Samples: |
US$ 9.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Select sprocket
If you are in the market for a new sprocket, there are several factors to consider. There are two basic types of sprockets: roller sprockets and flat bore sprockets. Each has its pros and cons, so it’s important to choose the right one for your needs.
Roller sprocket
A roller sprocket is a mechanical device used to turn a rotating shaft. The size of the sprocket depends on its speed and the size of the chain. It has a wide range of applications. In addition, it is a versatile mechanical device that is an excellent choice for a variety of applications.
To understand the design of a roller sprocket, you can draw an outline on a piece of paper and draw the radius of the roller. This will help you understand how your teeth are configured. For example, if the teeth of the sprocket are round, the rollers will have a semi-circular profile. Likewise, if the roller is linear, the arc will be tangent to the base circle. This will ensure smooth movement of the rollers, while also transmitting rotational motion with high precision.
The length of the roller chain varies depending on the drive type. In adjustable center drives, the chain should be replaced at 3% elongation, while fixed center drives should be replaced at 15% elongation. You can also check the chain condition of the sprocket by pulling the chain out of the larger sprocket. If the chain is moving off the larger sprocket, it is time to replace the roller chain. Neglecting this aspect can result in damage to the sprocket.
The present invention relates to the manufacture of chain drive sprockets with a backlash-free mechanism. This is achieved by providing a center-to-center offset between the sprocket and roller connection lines. The resulting chain drive is backlash-free and allows full contact between the rollers and teeth.
Roller sprockets are critical components to ensure maximum efficiency and uptime. Its dimensions—bore bore, hub diameter, and through-hole length—are important. Additionally, the size of the roller sprockets varies according to the chain pitch, which is the distance between the centers of the roller pins.
Roller sprockets can be made of different materials, depending on their purpose. Most sprockets are made of metal or reinforced plastic. Some have bosses, some are shaped like wheels. Sprockets can be made of easily machined steel or resin. Different types of chains will engage different sprockets.
In addition to being used to mesh with chain drives, roller sprockets come in many different styles and bores. They are versatile and are often used with roller chains. Some are made of 1045CD carbon steel and have hardened teeth. Additionally, they are fully ANSI B29.1 compliant and some are manufactured for OEMs and aftermarket suppliers.
Flat hole sprocket
Flat bore sprockets are sprockets that are not specially machined. Flat bore sprockets do not have set screws, keyways or other special features. These features often require additional machining prior to installation. An important thing to keep in mind when buying a flat bore sprocket is the maximum bore. This refers to the maximum size that can be drilled without compromising structural integrity. Such measurements are usually listed in supplier directories.
Flat bore sprockets are available with standard bore or metric bore. Sprockets are used with specific chains. All chains are manufactured to a standard called “pitch”. The pitch is the distance from the center of one needle to the center of the next needle.
Steel split sprocket
Steel split sprockets can be used in a variety of industrial applications. These sprockets can be used in a range of applications, from forestry and mining to food and plastics processing. These types of sprockets are available in a variety of bores, tooth counts, and sprocket styles. Some types are also abrasion resistant.
There are several manufacturers that offer steel split sprockets. Made from high carbon steel, they are available in split, solid and removable rim versions. These sprockets are also suitable for hydraulic or pneumatic systems. Some manufacturers also offer service and support, including life cycle performance analysis, customer part numbers, and barcodes.
Split sprockets are ideal for applications where the drive shaft is large and multiple sprockets are mounted on the same shaft. For example, large conveyor chain sprockets may require the use of a crane to install and may result in increased downtime. Split sprockets also make installation in tight spaces easier. They can also be easily assembled without disassembling the shaft assembly.
Split sprockets are available in stock and custom sizes. small Stainless steel sprockets are also available, as are split flat top conveyor sprockets. They are commonly used in conveyors and robotic systems. Certain types of sprockets are suitable for specific applications, including woodworking, food processing, and woodworking.
Dimensions of split sprockets may vary by application. For example, split hub sprockets can range from one-half inch to one-tenth of an inch. Additionally, split hub sprockets have bolt circle diameters ranging from three-quarters to thirteen inches.
editor by CX 2023-05-23
China 100% Inspection custom standard steel spur helical inner internal ring gear for manufacturing plant chain sprocket price
Problem: New
Guarantee: 1.5 a long time
Condition: Spur
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Bodyweight (KG): 1
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Area remedy: Heat Remedy
Shade: Black
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Packaging Particulars: Carton/ Pallet
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| Substance | Carbon Metal, Stainless Metal, Copper, Brass or as You Necessary |
| Processing | Forging , Casting or Welding |
| Heat Treatment | Large Frenquency Quenching and Difficult Tooth |
| Floor Treatment method | Blacken or Galvanized as You Essential |
| Normal | GB1244-eighty five, DIN8187,8188, CGM variety tire coupling OEM, ANSI or DIN |
| Payment | T / T L/C |
| Packing | Internal Plastic Bag,Carton Box and Wooden Circumstance |
* Sample screening help.
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Sprocket Basics
When it comes to sprockets, it’s important to understand the basics of design. This includes chain size and number of teeth. The number of teeth will vary depending on the type of chain and application. When determining the number of teeth, the angle between the teeth should be at least 360 degrees.
size
There are many factors to consider when choosing the correct sprocket size. The first thing to do is to determine if the sprocket is a double sprocket or a single sprocket. Also available in a variety of sizes. To determine the exact size, you should measure the distance between the grooves of the sprocket teeth and their opposite tooth slots. The distance between these two points is called the caliper diameter.
The size of the sprockets also varies depending on the type of chain. Large sprockets have arms, while smaller sprockets usually don’t. The arms reduce weight and inertia, making them more economical to operate. Some sprockets also have openings, which make them easier to assemble and disassemble. Some sprockets are also plated for a stronger construction. Some sprockets are manufactured with flame or induction hardened parts.
Sprockets are often used in conveyors, pallet conveyors and other conveying systems. The size of the sprocket should match the size of the chain. A caliper will help you determine if the sprocket has worn teeth. Another way to identify worn sprockets is to measure their diameter.
In addition to size, sprockets should have the correct pitch and center distance. This will help keep the roller chain taut. The chain should be clean and properly lubricated. There should be a small gap between the pin and bushing so that oil can pass through the sprocket and chain. In addition to this, the center-to-center distance between the chain and the sprocket should be at least 1.5 times the diameter of the sprocket.
The chain should have at least 17 teeth, which is common in the industry. Having smaller spacing will reduce mechanical losses and noise. However, larger sprocket sizes are best for applications with higher workloads.
Material
Sprockets are mechanical parts that mesh with the chain to move the chain. It is made of metal or reinforced plastic and usually resembles a gear. It is a gear design for a specific type of chain. Most sprocket and chain systems work the same way, although they vary in material and pitch.
There are three basic types of sprockets: single-strand, double-strand, and triple-strand. The length and number of teeth for each type are specified by various standards. For reference, the ISO-DIN standard is shown. Most sprockets are made of alloy steel and are case hardened and tempered in the tooth area. They also have a hub and a key for mounting.
Metal sprockets can be made of steel or aluminum alloys. While steel is a more durable material, aluminum sprockets are more attractive. Steel is the best material for long rides, while aluminum sprockets are better for casual riding.
In addition to automotive and industrial applications, sprockets are used in oil and gas, textile machinery, instrumentation and mechanical transmission. Many types of sprockets are interchangeable with each other. For added protection, they can also be galvanized to prevent rust. The main methods of galvanizing sprockets are hot-dip galvanizing and electro-galvanizing.
Sprockets are usually made of steel or aluminum. Their design is similar to that of gears, although they are more widely spaced than their counterparts. They can also span longer distances than gears, allowing them to be used for power transmission.
Function
A chain drive is a common type of mechanical transmission in which sprockets are used to help reduce the speed of a moving object. Sprockets can have horizontal, vertical or inclined pitch and are usually used in pairs. The teeth of the sprocket mesh with the rollers on the drive chain, reducing the speed. These sprockets are usually made of metal, but can also be made of plastic or composite materials.
The role of the sprocket is to transmit motion from the output shaft of the engine to the rear wheels. For this, the front sprocket needs to rotate at the same speed as the engine output shaft. It can be mounted either on the drive track or on the front of the vehicle. A third sprocket can be connected to the drive track. In addition, the front sprocket is used to pull the drive chain. This will help transfer power from the engine to the rear wheels, allowing the motorcycle to travel forward. The side plates of the chain also help transmit chain tension.
The bushings are subjected to the tension applied to the chain as it passes through the sprockets thousands of times per minute. This puts pressure on the pin inside the bushing. Additionally, the pins must withstand bending and shearing forces transmitted from the plate to the bushing. The pins must also withstand impact and have high tensile strength. If the pin is worn, it will need to be replaced or repaired.
Sprockets power the chain-driven motion system and carry heavy loads. Proper selection of sprockets can prevent damage to your equipment. To do this, you need to select the appropriate sprocket based on the type of assembly and system specification.
maintain
Sprocket maintenance is an important part of motorcycle maintenance. Failure to do so will result in frequent chain changes and additional costs. Regular maintenance of your chain will help ensure your chain will last 30,000 miles or more. By comparison, a poorly maintained chain only lasts 10,000 miles.
Checking the sprocket is very easy. First, remove the chain and align it. Next, check for any foreign objects. If you see a damaged sprocket, you need to replace it. If you can’t replace a worn sprocket, you can buy a new chain. However, the new chain will not last as long as the old one.
Check for signs of rust. Rust can form on the chain due to exposure to humidity and heat. When the pins or rollers get rusted, the seals are damaged. If the pins or rollers are rusted, it’s time to replace the chain.
Regular maintenance of the chain is important to prevent kinks and slippage. This can cause excessive wear on the sprockets and chain. If the teeth are worn, the chain will not be able to properly grip the sprocket, resulting in difficult shifting and severe vibration.
If your chain is several years old, it is important to lubricate it every few months to prevent rust. It is also important to clean the chain thoroughly before lubricating to keep it clean and lubricated. Non-petroleum-based cleaners can help remove grit that may have built up. If you use the chain for a long time, you will need to clean it every 300-600 miles.
editor by Cx 2023-05-08
China Best Sales Motorcycle Spare Parts Plastic Cast Stainless Driven Wheel Mountain Bike Motorcycle Rear Engine Profile Timing Custom Chain Sprocket Industrial Factory wholesaler
Product Description
Motorcycle Spare Parts Plastic Cast Stainless driven wheel mountain bike motorcycle rear engine profile timing custom Chain Sprocket Industrial Factory
Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and replace with martin size sprocket, jt size sprockets, did size chain sprocket and so on.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What you need to know about sprockets
If you are interested in bicycles or mechanical parts, you may be interested in learning more about Sprockets. There are several types to choose from, each with their own advantages and disadvantages. Here are some details about the different types. Among other things, you may want to consider their spacing, holes and teeth.
Various types of sprockets
There are several types of sprockets, each with their own advantages and disadvantages. Generally, sprockets are selected based on their pitch, which is the distance from the center of the needle roller to the sprocket teeth. These two factors are often used together to determine the speed ratio. For example, a 50-tooth drive sprocket produces a 2:1 reduction ratio.
A sprocket is a wheel that meshes with a chain or track to drive the machine. They are different from gears and are usually designed for a specific chain. Choosing the correct type of sprocket will ensure proper performance and minimize maintenance. The accompanying catalog provides specifications for each sprocket.
Sprockets come in many different designs. These include common bores and roller chains. They also have taper and split taper designs. They can also be made to order. Additionally, these sprockets are available with different mounting options. If you’re looking for a chain, you’ll also need to consider size and spacing.
Sprockets are often used in power transmission systems. They are used with roller chains and silent chains. They reduce speed in a similar way to gears. However, sprockets are designed with high friction surfaces that will wear out quickly unless lubricated. This is why sprockets are usually made of steel, although they can also be made of plastic.
The most common type of sprocket is the roller sprocket. This type of sprocket is commonly used in drivetrains because it runs on a series of pins and rollers that create play between the teeth of the sprocket. They have high tensile strength and are usually made of cast iron or graded stainless steel.
Another type of sprocket is the engineered sprocket, which is stronger and more durable than power transmission sprockets. They are also designed to replace worn teeth without removing the conveyor chain. So if you’re planning to buy a new sprocket, read the manual carefully and make sure you choose the one that best meets your needs.
Different types of sprockets have different pitches and sprocket lengths. For example, chains with large pitch diameters require sprockets with large teeth. Conversely, a chain with a shorter pitch will require smaller sprockets and smaller teeth. Likewise, the pitch of the sprocket and its bore also affects the size of the drive shaft. Knowing the diameter of the drive shaft before buying will ensure you choose the correct sprocket for the job at hand.
teeth
There are many factors that determine the length and shape of a sprocket. The number of teeth on the sprocket is a consideration. The higher the number of teeth, the longer the life of the sprocket. Also, the higher the number, the better the wear resistance of the sprocket. Most sprockets have 17 teeth, but they can have more or less. Choosing the correct number of teeth for a sprocket will greatly increase the life of the sprocket and chain. The teeth are usually made of the same material as the sprockets, but there are some removable options as well. Another option is to harden the teeth of the sprocket, which will greatly increase the life of the sprocket. This process is often called induction hardening
While sprockets are sometimes made of metal, some are made of plastic or reinforced plastic. The design of the sprocket is similar to the design of the gear, but it is completely different. While they both have a wheel-like shape, the only difference between them is how they interact with different types of chains. In most cases, the sprocket and chain work together, similar to a bicycle chain assembly.
To determine the correct sprocket size, you need to know the size of the drive shaft, which will determine the size of the teeth. For example, a chain with a 3.5 pitch diameter needs a chainring with large teeth, while a chainring with a smaller pitch needs a chainring with small teeth. Pitch diameter or teeth per inch and bore (the hole through which the center of the sprocket passes through the drive shaft) are the two most important factors in determining sprocket size.
Hole
Each spring has two diameters – the shaft diameter and the spring bore. These measurements are important for spring assemblies and cavities. They usually hold a certain tolerance, depending on the customer’s tolerance requirements. Spring manufacturers typically design clearances according to standard manufacturing practices and recommend keeping bore and shaft diameters within a certain tolerance type.
asphalt
Pitch is a property of a peak frequency that reflects its relative position in frequency space. The spacing of spikes can be measured using a method called neural coding. During this process, CF builds and indexes a series of single-fiber models. Each model predicts the rate response of the AN to any stimulus. These models have no free parameters and are used to find the excitation parameters that produce the most similar measurement curves.
In the past, baseball pitchers used spiked curves to throw harder knives. This type of curveball is similar to a fastball, but with a sharper hit. The resulting speed allows pitchers to throw harder knives. While it’s not a traditional curveball, it can help pitchers improve their QOP score by reducing the time it takes to complete a pitch.
In addition to estimating the pitch, these studies show that the phase relationship between the three harmonics has little effect on the pitch estimation for the pooled interval distribution. This finding is consistent with psychophysical observations of pitch-phase invariance. However, the phase relationship between unresolved and resolved harmonics may have a greater effect on pitch saliency.
editor by CX 2023-04-23