Ürün Açıklaması
Ürün Açıklaması
Flat flex conveyor belt is the simplest type among all type of steel mesh conveyor belt. The materials of flat flex conveyor belt are stainless steel, high carbon steel, galvanized steel and other steel wires.
Flat flex conveyor belt is constructed by several loop wires and then be formed different edge. The simple structure make it economical and lightweight. It can help to save cost and reduce downtime.
Flat flex belt: also called ladder belt or flat line belt, always driven by sprockets, has good air permeability, tensile force uniform, fine workmanship, flat flex belt has characteristics of flexible rotation good stability, high temperature resistance,pressure resistance, corrosion resistance, long service life.
Specification
| stainless steel flat flex belt conveyor mesh belt | ||||
| material | stainless steel 304 wire,low carbon steel wire | |||
| wire diameter(No.2) | 1.5mm,1.8mm,2mm,2.5mm,etc. | |||
| chain pitch (No.1) | 10mm,12mm,15mm,etc. | |||
| spiral pitch(No.3) | 65mm,67mm,70mm,etc. | |||
| opening number | 3openings,5openings,7openings,etc. | |||
| roll wide | 18cm,21cm,48cm,50cm,etc. | |||
We are insisting that quality is the best for customers and it is the key point of cooperation. We must deliver the best quality steel mesh conveyor belt to our customers.We have strict test process, all the products should be test in the test department according to the international standard and industrial standard.
Detailed Photos
Three types of flat flex conveyor belt edge
The flat flex conveyor belt can be formed into different edge types, which can suit different equipment and driven types. You can choose the perfect 1 suit for you
Driven type of flat flex conveyor belt
The flat flex conveyor belt has different driven method. The common is idler, chain links and other driven methods are available.
Application
Widely used in Food , Baking , Battering , Breading ,Cooling , Enrobing , Freezing , Frying , Washing , Drying etc.
Accessories
stainless steel chain
gears(sprocket )
nylon sprocket
Packaging & Shipping
Inside by plastic film,by crate finaly
Features
Features of flat flex conveyor belt
- Large open area.
- Economical.
- Lightweight.
- High temperature resistance.
- Good air circulation.
- Easy to clean and save maintenance cost.
- Durable and long lifespan.
- Different edges for choice.
- Barriers can be added CZPT the belts.
- Chain link and other driven types.
- Curved rod network belt to suit different machines.
| Malzeme: | Metal |
|---|---|
| Feature: | Wear-Resistant |
| Çekme Mukavemeti: | Güçlü |
| Product Name: | Flat Flex Belt |
| Wire Diameter: | 1.5mm,1.8mm,2mm,2.5mm |
| Chain Pitch: | 10mm,12mm,15mm,etc. |
| Örnekler: | US$ 15.23/Meter 1 Meter(Min.Order) | |
|---|
| Özelleştirme: | Mevcut | Özelleştirilmiş Talep |
|---|
Can Ladder Sprockets be Customized or Modified for Specific Conveyor Configurations?
Yes, ladder sprockets can be customized or modified to fit specific conveyor configurations and meet the unique requirements of different industrial applications. Here are some ways ladder sprockets can be tailored for specific conveyor setups:
- Size and Pitch: Ladder sprockets can be manufactured in various sizes and pitches to match the specific conveyor chain used in the system. Customizing the size ensures proper engagement and reliable power transmission.
- Diş sayısı: The number of teeth on the ladder sprocket can be adjusted based on the application’s speed and torque requirements. More teeth can distribute the load across a larger area, while fewer teeth can provide higher speed capabilities.
- Malzeme Seçimi: Depending on the conveyor system’s operating environment and load capacity, ladder sprockets can be made from different materials, such as steel, stainless steel, hardened alloys, or high-strength engineering plastics.
- Tooth Profile: The tooth profile of ladder sprockets can be customized for specific chain types or to optimize engagement and reduce wear on the chain links.
- Hub Configuration: Ladder sprockets can be designed with different hub configurations to accommodate different shaft sizes, including through-bore hubs or taper-lock bushings.
- Special Coatings: Sprockets can be coated with special materials like corrosion-resistant coatings or anti-friction coatings to enhance their durability and performance in challenging environments.
- Attachment Options: In certain applications, ladder sprockets can be modified with custom attachments to suit unique conveyor configurations or facilitate the handling of specific products.
- Design Modifications: Sprocket manufacturers can make design modifications based on specific application requirements, such as adding additional support structures or features to enhance chain engagement and stability.
Collaborating with experienced sprocket manufacturers or conveyor system experts is crucial when customizing ladder sprockets. Their expertise can help ensure that the modifications are well-suited for the application, comply with industry standards, and maintain the sprocket’s performance and longevity.
Customized ladder sprockets offer the advantage of tailoring the conveyor system to specific needs, maximizing efficiency, and extending the sprocket’s service life under the unique demands of the industrial operation.
Merdiven tipi dişli çarklar gıda işleme ve paketleme konveyörlerinde kullanılabilir mi?
Evet, merdiven tipi dişli çarklar gıda işleme ve paketleme konveyörlerinde kullanılabilir, ancak gıda güvenliği yönetmeliklerine ve sektörün kendine özgü gereksinimlerine uyumu sağlamak için belirli hususlar dikkate alınmalıdır:
- Malzeme Seçimi: FDA ve diğer gıda güvenliği standartlarını karşılayan gıda sınıfı malzemelerden yapılmış merdiven dişlileri seçin. Paslanmaz çelik veya belirli yüksek mukavemetli mühendislik plastikleri, korozyona dayanıklılıkları ve kolay temizlenebilirlikleri nedeniyle gıda işleme uygulamalarında yaygın olarak kullanılır.
- Hijyenik Tasarım: Merdiven dişlisinin tasarımının kolay temizlik ve dezenfeksiyona olanak sağladığından emin olun. Yarık veya dar alan içermeyen pürüzsüz yüzeyler bakteri üremesini önleyebilir ve kapsamlı temizliği kolaylaştırabilir.
- Kirlenmeye Karşı Direnç: Gıda endüstrisinde kullanılan sert temizlik maddelerine ve dezenfekte edici kimyasallara dayanabilen ve gıda ürününün bozulmasına veya kirlenmesine neden olmayan merdiven dişlileri seçin.
- Hijyenik Yağlayıcılar: Merdiven dişlilerini ve konveyör zincirini yağlamak için gıda işleme ortamlarında kullanım için onaylanmış gıda sınıfı yağlayıcılar kullanın. Gıda ürünüyle temas edebilecek yağlayıcılardan kaçının.
- Uygun Sızdırmazlık: Konveyör ortamının temiz kalmasını sağlamak ve kirleticilerin girişini önlemek için dişli çark yataklarının etkili bir şekilde sızdırmaz hale getirildiğinden emin olun.
- Tehlike Analizi ve Kritik Kontrol Noktaları (HACCP): Gıda işleme ve paketleme sürecinde potansiyel tehlikeleri belirlemek ve kontaminasyonu önlemek için kontrol önlemleri uygulamak amacıyla HACCP prensiplerini uygulayın. Doğru seçilmiş ve bakımı yapılmış merdiven dişlileri, genel tehlike kontrol stratejisinde önemli bir rol oynar.
- Düzenli Kontrol ve Bakım: Konveyörlerin kirlenme riskini önlemek ve güvenilir performans sağlamak için merdiven dişlilerini düzenli olarak inceleyip temizlemeyi içeren sağlam bir bakım programı oluşturun.
- Yönetmeliklere Uygunluk: Merdiven dişlilerinin ve genel konveyör sisteminin, FDA, USDA ve diğer gıda güvenliği kuruluşları tarafından belirlenenler gibi ilgili gıda güvenliği düzenlemelerine ve sektör standartlarına uygun olduğundan emin olun.
Due to the stringent requirements of the food processing and packaging industry, ladder sprockets used in these applications often have specialized designs and materials to ensure food safety and hygiene. It’s essential to work with conveyor system experts and sprocket manufacturers who understand the specific needs of the food industry and can provide suitable solutions.
By using ladder sprockets designed and constructed with food safety in mind, food processing and packaging conveyors can efficiently and safely handle food products while complying with the industry’s stringent regulations and quality standards.
How do I Choose the Right Size and Pitch of a Ladder Sprocket for my Conveyor System?
Choosing the right size and pitch of a ladder sprocket for your conveyor system is critical to ensure proper operation, efficient power transmission, and prolonged equipment life. Here are the steps to guide you through the selection process:
- 1. Identify Conveyor Chain Type: Determine the type of conveyor chain used in your system. Different chain types have specific pitch measurements, and the ladder sprocket must match the chain’s pitch to ensure proper engagement.
- 2. Determine Sprocket Teeth Count: Calculate the required number of teeth for the ladder sprocket based on the desired conveyor speed, driven shaft RPM, and the chain’s speed factor. The speed factor is typically provided by the chain manufacturer.
- 3. Consider Chain Wrap Angle: Ensure that the sprocket size allows for sufficient chain wrap around the sprocket to prevent chain disengagement. The chain wrap angle should be within the manufacturer’s recommended range.
- 4. Assess Conveyor Load: Evaluate the conveyor system’s load and the maximum tension the chain will experience. The ladder sprocket’s material and design must be able to handle the load without deformation or failure.
- 5. Determine Shaft Diameter: The ladder sprocket’s bore size (inner hole) should match the driven shaft’s diameter or use a taper-lock bushing or through-bore hub to adapt the sprocket to the shaft size.
- 6. Consider Space Constraints: Ensure that the chosen ladder sprocket size fits within the available space in the conveyor system without interfering with other components.
- 7. Consult Manufacturer Data: Refer to the ladder sprocket manufacturer’s data and specifications to find the appropriate sprocket size and pitch options for your specific conveyor chain type.
- 8. Opt for High-Quality Materials: Choose a ladder sprocket made from high-quality materials that offer good wear resistance and durability, especially for applications with harsh environments or heavy loads.
- 9. Seek Expert Advice: If you are unsure about the selection process, consult with conveyor system experts or sprocket manufacturers for assistance in choosing the right ladder sprocket size and pitch.
By carefully considering the chain type, conveyor load, sprocket teeth count, and other relevant factors, you can select the appropriate size and pitch of a ladder sprocket that ensures optimal performance and reliable power transmission in your conveyor system.
editor by CX 2023-11-09