Mô tả sản phẩm
Mô tả sản phẩm
80 Chain Sprockets are manufactured in accordance with ANSI B29.1 Standards and are made for 1″ pitch 80 and heavy-duty 80H roller chains. Being manufactured to The American National Standards Institutes dimensions means that these sprockets directly interchange with other manufacturers. Up to 30-teeth, our 80 sprockets feature hardened teeth for a dynamic performance factor increase and increased sprocket longevity. Out standard steel sprockets utilize a black-oxide coating for added corrosion protection, they are also manufactured from a premium high-strength grade of mild steel for an additional increase in sprocket life.
Product Parameters
| Sprocket Size | Type | Tooth Count | Outside Diameter | Stock Bore | Recommend Max. Bore | Hub Diameter | Length Thru Bore | Weight (LBS) |
|---|---|---|---|---|---|---|---|---|
| 80C11 | 11 | C | 4.571 | 1” | 1-5/8″ | 2-29/32” | 2-3/8″ | 3.87 |
| 80C12 | 12 | C | 4.330 | 1” | 1-7/8″ | 3-1/8” | 2-3/8″ | 4.31 |
| 80C13 | 13 | C | 4.660 | 1” | 2″ | 3-1/64” | 2-3/8″ | 5.32 |
| 80C14 | 14 | C | 4.980 | 1” | 2-1/4″ | 3-11/32” | 2-3/8″ | 6.44 |
| 80C15 | 15 | C | 5.300 | 1” | 2-1/2″ | 3-13/16” | 2-3/8″ | 7.75 |
| 80C16 | 16 | C | 5.630 | 1” | 2-3/4″ | 4” | 2-3/8″ | 8.81 |
| 80C70 | 70 | C | 22.870 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 75.7 |
| 80C72 | 72 | C | 23.500 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 81.4 |
| 80C76 | 76 | C | 24.780 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 87.8 |
| 80C80 | 80 | C | 26.050 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 89.9 |
| 80C84 | 84 | C | 27.330 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 99.2 |
| 80C90 | 90 | C | 29.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 31/2″ | 106.0 |
| 80C96 | 96 | C | 31.150 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 117.0 |
| 80C112 | 112 | C | 36.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 154.0 |
Company Profile
Services we can provide
1. Produce strictly following standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. Pilot bore, finished bore, taper bore, and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes, and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
As a professional China sprocket manufacturer and professional supplier, we ensure the quality of every sprocket. All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product goes out in the market.
| Standard Or Nonstandard: | Standard |
|---|---|
| Ứng dụng: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Vật liệu: | Thép |
| Mẫu: | US$ 9999/Piece 1 Piece(Min.Order) | |
|---|
Những yếu tố nào cần cân nhắc về chi phí khi sử dụng nhông xích kiểu thang so với các thiết kế khác?
Khi đánh giá chi phí sử dụng nhông xích kiểu thang so với các thiết kế nhông xích khác, cần xem xét một số yếu tố. Dưới đây là những yếu tố chi phí chính cần cân nhắc:
- Vốn đầu tư ban đầu: Chi phí ban đầu của bánh răng thang có thể thay đổi tùy thuộc vào kích thước, vật liệu và các tùy chỉnh cần thiết. Trong một số trường hợp, bánh răng thang có giá cả cạnh tranh so với các thiết kế bánh răng khác, trong khi ở những trường hợp khác, bánh răng thang chuyên dụng hoặc chịu tải trọng cao có thể yêu cầu đầu tư ban đầu cao hơn.
- Chi phí bảo trì: Ladder sprockets’ continuous chain support and reduced wear on the chain can lead to lower maintenance costs over time compared to other sprocket designs. Properly maintained ladder sprockets may have longer service life, reducing the need for frequent replacements and associated downtime costs.
- Hiệu quả của hệ thống băng tải: Việc cải thiện khả năng ăn khớp xích và giảm mài mòn xích nhờ các bánh răng kiểu thang có thể tác động tích cực đến hiệu quả tổng thể của hệ thống băng tải. Hiệu quả được nâng cao có thể dẫn đến tăng năng suất và tiết kiệm chi phí về lâu dài.
- Hiệu quả năng lượng: Ladder sprockets’ smoother motion and reduced friction contribute to improved energy efficiency in conveyor operation. Energy savings can lead to cost reductions in electricity or power consumption.
- Lợi ích cụ thể theo ứng dụng: Depending on the application’s needs, ladder sprockets may provide specific benefits that other sprocket designs cannot match. For example, ladder sprockets are often preferred in high-speed applications or industries where noise reduction is critical, which can add value and justify the cost difference.
- Chi phí tùy chỉnh: Mức độ tùy chỉnh cần thiết cho các bánh răng thang có thể ảnh hưởng đến chi phí. Các bánh răng thang tùy chỉnh được thiết kế riêng cho các cấu hình băng tải hoặc điều kiện vận hành cụ thể có thể phát sinh thêm chi phí liên quan đến thiết kế và sản xuất.
- Tiêu chuẩn ngành: Tùy thuộc vào ngành công nghiệp và yêu cầu ứng dụng, một số thiết kế nhông xích nhất định có thể được bắt buộc hoặc ưu tiên sử dụng do phải tuân thủ các tiêu chuẩn ngành. Trong những trường hợp như vậy, yếu tố chi phí cũng cần được tính đến để đáp ứng các tiêu chuẩn này.
It’s important to conduct a comprehensive cost-benefit analysis when choosing between ladder sprockets and other sprocket designs. Consider the initial investment, long-term maintenance costs, conveyor system efficiency, and any specific advantages or disadvantages offered by each design.
Ngoài ra, hãy tham khảo ý kiến của các chuyên gia về hệ thống băng tải và nhà sản xuất nhông xích để hiểu rõ hơn về tổng chi phí sở hữu của các loại nhông xích khác nhau và đưa ra quyết định sáng suốt dựa trên nhu cầu cụ thể và hạn chế ngân sách của hoạt động công nghiệp của bạn.
Can Ladder Sprockets be Used in Material Handling and Logistics Applications?
Yes, ladder sprockets can be used in material handling and logistics applications, and they play a crucial role in various conveyor systems used for material transportation and distribution. Ladder sprockets are well-suited for these applications due to their design and load-carrying capacity. Here’s how ladder sprockets are utilized in material handling and logistics:
- Conveyor Systems: Ladder sprockets are commonly used in conveyor systems to drive and guide the conveyor chain or belt. These systems efficiently move materials along assembly lines, warehouses, distribution centers, and other logistics facilities.
- Heavy Loads: Material handling and logistics applications often involve the transportation of heavy loads. Ladder sprockets, especially those made from durable materials like steel, can handle the high loads and provide reliable power transmission.
- Precision and Efficiency: Ladder sprockets, when correctly sized and aligned, offer precise motion control and efficient power transmission. They ensure that materials are transported smoothly and accurately along the conveyor path.
- Tùy chỉnh: In material handling systems with specific requirements, ladder sprockets can be customized to fit unique conveyor configurations, load-carrying needs, and environmental conditions.
- Various Industries: Material handling and logistics applications are found in diverse industries, including manufacturing, automotive, e-commerce, food and beverage, pharmaceuticals, and more. Ladder sprockets are adaptable and commonly employed in these sectors.
- Speed and Throughput: Ladder sprockets, combined with appropriate conveyor designs, can accommodate different speeds and throughput rates, allowing efficient handling of materials in high-volume environments.
It is essential to select ladder sprockets that meet the specific requirements of material handling and logistics applications. Factors such as load capacity, conveyor speed, operating environment, and material compatibility must be considered when choosing ladder sprockets for these systems.
Regular maintenance and inspection are vital to ensure the smooth operation of ladder sprockets in material handling and logistics applications. Proper lubrication, alignment, and timely replacement of worn or damaged sprockets are necessary to maintain the conveyor system’s efficiency and prevent unexpected downtime.
Overall, ladder sprockets are valuable components in material handling and logistics, contributing to the seamless flow of materials, optimizing productivity, and supporting the efficiency of various industries.
What are the Common Applications of Ladder Sprockets in Various Industries?
Ladder sprockets find a variety of applications in different industries where precise motion control, low noise, and high-speed operation are essential. Some common applications of ladder sprockets include:
- Conveyor Systems: Ladder sprockets are widely used in conveyor systems, especially in high-speed conveyors. They ensure smooth and stable motion of the conveyor chain, minimizing chain slippage and maintaining accurate material handling.
- Material Handling: In material handling equipment, such as bucket elevators, ladder sprockets provide reliable power transmission and guidance for the lifting and conveying of bulk materials.
- Automated Assembly Lines: Ladder sprockets are employed in automated assembly lines to precisely control the movement of components or products during the manufacturing process.
- Robotic Systems: In robotics and automated guided vehicles (AGVs), ladder sprockets are used to control the movement of robotic arms or wheels with high precision.
- Food and Beverage Industry: Ladder sprockets are utilized in the food and beverage industry, particularly in conveyor systems for packaging, sorting, and transporting food products.
- Printing and Packaging: In printing machines and packaging equipment, ladder sprockets facilitate accurate movement and synchronization of materials and products.
- Textile Industry: Ladder sprockets play a role in textile machinery for the controlled movement of fabrics and threads during weaving, knitting, and other processes.
- Agriculture: Ladder sprockets are used in agricultural equipment, such as harvesters and grain elevators, for handling and transporting crops.
- Mining and Construction: In heavy machinery used in mining and construction, ladder sprockets contribute to reliable power transmission and precise motion control in conveyor and material handling systems.
The versatility and advantages of ladder sprockets make them suitable for a wide range of industrial applications. Their ability to guide and support the chain while minimizing noise and vibration makes them particularly valuable in industries where operational efficiency and safety are paramount.
When considering the use of ladder sprockets in specific industries, it is essential to understand the application requirements and consult with experts to ensure the correct selection and integration for optimal performance.
editor by CX 2023-08-11