产品描述
产品描述
80 Chain Sprockets are manufactured in accordance with ANSI B29.1 Standards and are made for 1″ pitch 80 and heavy-duty 80H roller chains. Being manufactured to The American National Standards Institutes dimensions means that these sprockets directly interchange with other manufacturers. Up to 30-teeth, our 80 sprockets feature hardened teeth for a dynamic performance factor increase and increased sprocket longevity. Out standard steel sprockets utilize a black-oxide coating for added corrosion protection, they are also manufactured from a premium high-strength grade of mild steel for an additional increase in sprocket life.
产品参数
| 链轮尺寸 | 类型 | 牙齿数量 | 外径 | 库存孔 | 推荐最大孔径 | 轮毂直径 | 孔径长度 | 重量（磅） |
|---|---|---|---|---|---|---|---|---|
| 80C11 | 11 | C | 4.571 | 1” | 1-5/8″ | 2-29/32” | 2-3/8″ | 3.87 |
| 80C12 | 12 | C | 4.330 | 1” | 1-7/8″ | 3-1/8” | 2-3/8″ | 4.31 |
| 80C13 | 13 | C | 4.660 | 1” | 2″ | 3-1/64” | 2-3/8″ | 5.32 |
| 80C14 | 14 | C | 4.980 | 1” | 2-1/4″ | 3-11/32” | 2-3/8″ | 6.44 |
| 80C15 | 15 | C | 5.300 | 1” | 2-1/2″ | 3-13/16” | 2-3/8″ | 7.75 |
| 80C16 | 16 | C | 5.630 | 1” | 2-3/4″ | 4” | 2-3/8″ | 8.81 |
| 80C70 | 70 | C | 22.870 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 75.7 |
| 80C72 | 72 | C | 23.500 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 81.4 |
| 80C76 | 76 | C | 24.780 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 87.8 |
| 80C80 | 80 | C | 26.050 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 89.9 |
| 80C84 | 84 | C | 27.330 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 99.2 |
| 80C90 | 90 | C | 29.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 31/2″ | 106.0 |
| 80C96 | 96 | C | 31.150 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 117.0 |
| 80C112 | 112 | C | 36.240 | 1-1/2″ | 4-1/4″ | 6-1/4″ | 3-1/2″ | 154.0 |
公司简介
我们可提供的服务
1. 严格按照标准尺寸生产
2. 材质：1045钢/合金钢/304和316不锈钢
3. Standard: ANSI, DIN, JINS, ISO, KANA, Standard America, or customer’s drawing
4. 导向孔、精加工孔、锥孔和特殊孔。
5. 光亮表面/高精度/发黑/电泳涂层
6. 先进的热处理和表面处理工艺
7. 质量上乘，价格极具竞争力。
8. 欢迎OEM/ODM
9. 加工设备：滚齿机、插齿机、数控车床等设备。
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
定制流程
1.提供文档：CAD、DWG、DXF、PDF、3D模型、STEP、IGS、PRT
2.报价：我们将在24小时内给您最优惠的价格
3.下单：确认合作细节并与CZPT签订合同，提供贴标服务
4.加工和定制：交货时间短
相关产品：
工厂：
作为一家专业的中国链轮制造商和供应商，我们确保每一枚链轮的质量。所有产品在生产过程中以及最终制造完成后，都经过严格的检查和测试，以确保投放市场的都是最优质的产品。
| 标准或非标准： | 标准 |
|---|---|
| 应用： | 电机、电动汽车、摩托车、机械、船舶、农业机械、汽车 |
| 硬度： | 硬化的牙面 |
| 制造方法： | 切割齿轮 |
| 齿状部分形状： | 斜齿轮 |
| 材料： | 钢 |
| 示例： | US$ 9999/件 1 件（最低订购量） | |
|---|
What are the Cost Considerations of Using Ladder Sprockets Compared to Other Designs?
When evaluating the cost considerations of using ladder sprockets compared to other sprocket designs, several factors should be taken into account. Here are the key cost considerations:
- Initial Investment: The initial cost of ladder sprockets may vary depending on the size, material, and customizations required. In some cases, ladder sprockets can be competitively priced compared to other sprocket designs, while in others, specialized or high-load ladder sprockets may require a higher initial investment.
- Maintenance Costs: Ladder sprockets’ continuous chain support and reduced wear on the chain can lead to lower maintenance costs over time compared to other sprocket designs. Properly maintained ladder sprockets may have longer service life, reducing the need for frequent replacements and associated downtime costs.
- Conveyor System Efficiency: The improved chain engagement and reduced chain wear offered by ladder sprockets can positively impact the overall efficiency of the conveyor system. Enhanced efficiency may lead to increased productivity and cost savings in the long run.
- Energy Efficiency: Ladder sprockets’ smoother motion and reduced friction contribute to improved energy efficiency in conveyor operation. Energy savings can lead to cost reductions in electricity or power consumption.
- Application-Specific Benefits: Depending on the application’s needs, ladder sprockets may provide specific benefits that other sprocket designs cannot match. For example, ladder sprockets are often preferred in high-speed applications or industries where noise reduction is critical, which can add value and justify the cost difference.
- Customization Costs: The degree of customization required for ladder sprockets can influence the cost. Customized ladder sprockets tailored to specific conveyor configurations or operating conditions may have additional costs associated with design and production.
- 行业标准： Depending on the industry and application requirements, certain sprocket designs might be mandated or preferred due to compliance with industry standards. In such cases, the cost considerations should also account for meeting these standards.
It’s important to conduct a comprehensive cost-benefit analysis when choosing between ladder sprockets and other sprocket designs. Consider the initial investment, long-term maintenance costs, conveyor system efficiency, and any specific advantages or disadvantages offered by each design.
Additionally, consult with conveyor system experts and sprocket manufacturers to gain insights into the total cost of ownership for different sprocket options and make an informed decision based on the specific needs and budget constraints of your industrial operation.
Can Ladder Sprockets be Used in Material Handling and Logistics Applications?
Yes, ladder sprockets can be used in material handling and logistics applications, and they play a crucial role in various conveyor systems used for material transportation and distribution. Ladder sprockets are well-suited for these applications due to their design and load-carrying capacity. Here’s how ladder sprockets are utilized in material handling and logistics:
- 输送系统： Ladder sprockets are commonly used in conveyor systems to drive and guide the conveyor chain or belt. These systems efficiently move materials along assembly lines, warehouses, distribution centers, and other logistics facilities.
- Heavy Loads: Material handling and logistics applications often involve the transportation of heavy loads. Ladder sprockets, especially those made from durable materials like steel, can handle the high loads and provide reliable power transmission.
- Precision and Efficiency: Ladder sprockets, when correctly sized and aligned, offer precise motion control and efficient power transmission. They ensure that materials are transported smoothly and accurately along the conveyor path.
- 定制化： In material handling systems with specific requirements, ladder sprockets can be customized to fit unique conveyor configurations, load-carrying needs, and environmental conditions.
- Various Industries: Material handling and logistics applications are found in diverse industries, including manufacturing, automotive, e-commerce, food and beverage, pharmaceuticals, and more. Ladder sprockets are adaptable and commonly employed in these sectors.
- Speed and Throughput: Ladder sprockets, combined with appropriate conveyor designs, can accommodate different speeds and throughput rates, allowing efficient handling of materials in high-volume environments.
It is essential to select ladder sprockets that meet the specific requirements of material handling and logistics applications. Factors such as load capacity, conveyor speed, operating environment, and material compatibility must be considered when choosing ladder sprockets for these systems.
Regular maintenance and inspection are vital to ensure the smooth operation of ladder sprockets in material handling and logistics applications. Proper lubrication, alignment, and timely replacement of worn or damaged sprockets are necessary to maintain the conveyor system’s efficiency and prevent unexpected downtime.
Overall, ladder sprockets are valuable components in material handling and logistics, contributing to the seamless flow of materials, optimizing productivity, and supporting the efficiency of various industries.
What is a Ladder Sprocket, and How is it Different from Other Types of Sprockets?
A ladder sprocket is a specific type of sprocket used in chain drive systems. It is also known as a carrier sprocket or cage sprocket. The ladder sprocket is different from other types of sprockets due to its unique design and function:
- Design: A ladder sprocket consists of two parallel plates or bars connected by cross members, resembling a ladder. The cross members hold the chain links in place, guiding them along the sprocket’s path.
- Function: The primary function of a ladder sprocket is to guide the chain and prevent it from derailing or skipping during operation. The chain links rest on the cross members, ensuring proper engagement with the sprocket teeth.
- Chain Support: Unlike traditional sprockets, where the chain wraps around the sprocket teeth, a ladder sprocket provides continuous support to the chain by holding each link securely within the cross members.
- Low Noise and Vibration: The design of the ladder sprocket results in reduced noise and vibration during operation, making it suitable for applications where noise reduction is important.
- High-Speed Applications: Ladder sprockets are commonly used in high-speed applications, such as conveyor systems, where maintaining chain stability and precise motion is critical.
- Accurate Positioning: Due to the continuous support of the chain, ladder sprockets provide accurate positioning and minimize chain whip or slack, ensuring consistent power transmission.
It’s important to note that ladder sprockets are specific to certain chain types, and their design must match the corresponding chain pitch and configuration for proper operation.
While ladder sprockets offer advantages in certain applications, they may not be suitable for all chain drive systems. Other types of sprockets, such as standard toothed sprockets or segmented sprockets, are more common and versatile for a wide range of power transmission applications.
When considering the use of ladder sprockets, it is crucial to understand the specific requirements of the chain drive system and consult with manufacturers or engineers to ensure the correct selection and compatibility for optimal performance.
editor by CX 2023-09-29