产品描述
产品描述
HONEYCOMB CONVEYOR BELT
The honeycomb belt is an open grid belt made of flat wire strips connected to each other by straight rods and pulled by specific sprockets.
Uses: This belt is suitable for cleaning processes, cooking, cooling, products transfers, drying material and water treatment.
It has resisting cold to contract, be anti-oxidant, resist fracture performance satisfied under the negative temperature or high temperature.
We can produce the size according to your require.
| Material | 304 316Stainless steel sheet | |||
| A | Overall belt width: 20cm-200cm | |||
| B | Cross rod pitch: 25mm etc | |||
| C | Cross rod diameter: 3mm | |||
| D | Up opening width: 10mm etc | |||
| E | Down opening width: 15mm etc | |||
| F | Flat strip thickness: 1.2mm, Flat strip height: 10mm | |||
Feature
Excellent strength to weight ratio but with maximum flexibility to prevents belt from deforming under heavy loads.
High temperature resistance, non-slip, anti-corrosion, anti-rust, resistant to acid and alkaline.
Large opening area with good air circulation.
Detailed Photos
Flat wire belt/Honeycomb mesh conveyor
Mesh size (inch): 1 × 1, 1/2 × 1, 1/2 × 1/2, 3/4 × 1.
Belt width: 3″-240″. Special width can be customized.
Flat strip
Standard (inch): 3/8 W × 0.046 T, round edge.
Radius (inch): 1/2 W × 0.062 T, round edge.
Heavy duty (inch): 1/2 W × 0.062 T, round edge.
Cross rod
Standard: 11 & 12 gauge.
Radius: 6 gauge.
Heavy duty: 6 gauge.
Edge style: clinched edge, welded edge.
Belt speed: from less than 1 m/min to 25 m/min.
Temperature range: -30 °C to 400 °C.
The edge types we can produce
Welded edges C bend edges
应用： This kind of wire mesh are widely used in such industries of foodstuff, printing, electronics, cold storage, metal heat treatment, power plant, pharmaceutical plant, non-woven cloth factory, glass factory and ceramic factory. Conveyor machinery and convey lines in many industries.
Packaging & Shipping
Stainless steel conveyor belt
Packed in rolls, outside by customized crates
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BALANCED WEAVE MESH BELT
Balanced weave belts are a series of left and right hand wire mesh spirals joined by a connecting rod or crimped rod. These belts can be made from different alloys such as 304ss and 316ss.
Compound balance weave belts are often used in the Heat Treat Industry for fasteners as well is in the baking industry for cookies and crackers.
Flex weave wire belt
Stainless steel wire mesh conveyor belt for pizza oven chocolate enrober flat flex belt conveyors
Easy to clean, clean-in-place design
No-slip, positive drive
Very low belt mass
Smallest diameter end rolls and drive rolls
| 材料： | Metal |
|---|---|
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| 抗拉强度： | 强的 |
| Product Name: | Honeycomb Conveyor Belt |
| 杆径： | 3mm |
| Flat Bar Thickness: | 1.2mm |
| 示例： | US$ 20/Piece 1 件（最低订购量） | |
|---|
| 定制化： | 可用的 | 定制请求 |
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梯形链轮能否用于高负载和重型输送机应用？
Yes, ladder sprockets can be used in high-load and heavy-duty conveyor applications, provided they are appropriately designed and manufactured to handle the specific demands of such applications. Here’s why ladder sprockets are suitable for high-load and heavy-duty conveyor use:
- 持续链条支撑： 梯形链轮为输送链提供持续支撑，将载荷均匀分布在链节上。这种设计有助于防止局部应力集中，并确保在高负载下可靠地传输动力。
- 耐用材料： 高负载和重型输送机应用需要使用由耐用材料制成的链轮，以承受严苛的运行条件。梯形链轮通常由坚固的材料制成，例如钢、硬化合金或其他高强度工程塑料。
- 正确选择链轮： 合适的梯形链轮尺寸和节距，以及足够的齿数，对于均匀分配载荷和确保平稳运行至关重要。正确选择链轮是防止高载荷下过早磨损或失效的关键。
- 加强供应链参与： The ladder sprocket’s continuous support and precise engagement with the chain links contribute to reduced chain wear and prevent chain slippage, which is essential for maintaining reliable power transmission in heavy-duty applications.
- 应用特定设计： 梯形链轮可根据特定的高负载和重型输送机应用进行定制。制造商可以调整链轮的设计、材料和齿形，以满足不同行业和输送系统的独特需求。
- 与高强度链条的兼容性： 梯形链轮设计用于与各种高强度链条配合使用，使其能够与承受巨大负载和压力的重型链条兼容。
- 工程方面的考虑： Engineers and conveyor system designers must consider factors such as torque, speed, load distribution, and the conveyor’s overall design to ensure that the ladder sprockets can handle the anticipated loads effectively.
While ladder sprockets are suitable for high-load and heavy-duty conveyor applications, it is essential to perform proper engineering calculations and consider the specific requirements of the conveyor system. Conveyor system designers should collaborate with sprocket manufacturers and experts to ensure that the ladder sprockets meet the application’s demands and ensure safe and efficient operation under high loads.
如果选择和设计得当，梯形链轮可以提供可靠的动力传输、延长使用寿命并最大限度地减少停机时间，使其成为各行业高负载和重型输送机应用的宝贵选择。
不同梯形链轮配置的承载能力是多少？
梯形链轮的承载能力取决于其设计、材料和尺寸。在确定梯形链轮配置的承载能力时，必须考虑以下几个因素：
- 材料： 梯形链轮的材质对其承载能力有显著影响。钢制链轮以其高强度和高承载能力而闻名，而高强度工程塑料则适用于较轻的负载和特定的食品加工应用。
- 牙齿的大小和数量： 一般来说，齿数较多的梯形链轮与链条的接触面积更大，能够更均匀地分散载荷，从而提高承载能力。直径较大的链轮由于接触面积更大，也能承受更高的载荷。
- 中心配置： 梯形链轮的轮毂结构会影响其承载能力。与采用标准或轻型轮毂的链轮相比，采用坚固耐用轮毂的链轮可以承受更高的负载。
- 定制化： 某些梯形链轮可以进行定制，以提高其在特定应用中的承载能力。可以通过定制设计修改、增加支撑结构或使用更高强度的材料来满足重载要求。
- 应用和环境： The application and operating environment play a crucial role in determining the load-carrying capacity. Factors such as the conveyed material’s weight, conveyor speed, incline angle, and temperature conditions can impact the load on the sprocket.
- 行业标准： Certain industries have specific standards and guidelines for ladder sprocket load capacity. Adhering to these standards ensures safe and reliable conveyor operation within the industry’s recommended load limits.
It is essential to consult with sprocket manufacturers and conveyor system experts to determine the appropriate ladder sprocket configuration for your specific load requirements. They can provide valuable insights, perform load calculations, and recommend the most suitable ladder sprocket design based on your application’s unique needs.
定期维护和检查梯形链轮至关重要，以便及时发现可能影响承载能力的磨损或损坏迹象。通过选择合适的梯形链轮配置并确保适当的维护，您可以优化输送系统的承载能力和可靠性。
Can you Explain the Working Principle of a Ladder Sprocket in a Conveyor System?
In a conveyor system, a ladder sprocket operates based on the principle of guiding and supporting the conveyor chain to ensure smooth and reliable motion. Here’s a detailed explanation of the working principle:
- Design and Structure: A ladder sprocket consists of two parallel plates or bars connected by cross members. The cross members have gaps between them, allowing the chain links to rest securely within the gaps.
- Chain Engagement: The conveyor chain moves along the conveyor path and wraps around the ladder sprocket. As the chain travels, the chain links fit into the gaps between the cross members, resulting in continuous support and engagement of the chain with the sprocket.
- Guiding the Chain: The ladder sprocket guides the conveyor chain, preventing it from derailing or skipping during operation. The chain links are confined within the cross members, which helps maintain the chain’s correct alignment with the sprocket teeth.
- Preventing Chain Slippage: The ladder sprocket’s design ensures that each chain link is securely held within the cross members. This prevents chain slippage and ensures accurate and consistent power transmission between the sprocket and the conveyor chain.
- Smooth Motion: The ladder sprocket’s continuous support of the chain links provides smooth motion without significant chain whip or slack. This is crucial for conveyor systems that require precise and consistent movement of materials.
- Low Noise and Vibration: Due to the chain’s secure engagement and reduced slippage, a ladder sprocket contributes to low noise and vibration levels in the conveyor system, making it suitable for applications where noise reduction is important.
- High-Speed Applications: Ladder sprockets are commonly used in high-speed conveyor systems, ensuring stable and accurate motion of the chain even at elevated speeds.
Overall, the working principle of a ladder sprocket in a conveyor system revolves around guiding, supporting, and engaging the conveyor chain to facilitate smooth and reliable material handling. The ladder sprocket’s unique design provides advantages in certain applications where precise motion control, low noise, and high-speed operation are essential.
When incorporating ladder sprockets into conveyor systems, it is crucial to ensure the proper selection and alignment of the sprocket with the chain to achieve optimal performance and longevity of both the sprocket and the conveyor system.
editor by CX 2023-10-27