Descripción del Producto
Flat Flex Conveyor Belt Description
Flat flex conveyor belt is also called Z-Type bend conveyor belt, chocolate conveyor belt, ladder conveyor belt, interlaced wire conveyor belt or strip conveyor belt. It is an ideal wire conveyor belt for light products transfers and its large open area makes it the most efficient belt for many applications and processes.
Flat Flex Conveyor Belt Structure
Stainless Steel wire conveyor belt is made of SUS304 / 316 wire material, formed by mold pressing, normally driven by stainless steel or nylon sprockets, or by roller chains at 2 sides under special applications. The width is from 150mm to 6000mm. It can be used for both straight running and turning conveyors.
Flat flex conveyor belt can be supplied with PTFE coating to obtain a non-stick surface.
Common conveyor belt edge finish is Single Loop, Double Loops can reinforce the outside edge of the belt, and wire available for double loops edge is from 1.0mm to 1.2mm.
Flat flex conveyor belt is also known as trapezoidal mesh belt. Stainless steel flat flex mesh belt is made by mesh belt of top hardness through a special mold pressing, the edge can also be driven by the chain.
Stainless Steel Flat Flex Wire Belt have trusted performance especially in food industry. With up to 86% open surface area, flat flex conveyor belts promote maximum flow through and are the proven solution for major processors. Its design and clean in place capability make it even easier to keep your line hygienic, and with many wire diameters and pitches to choose from, you’ll be able to find the right belt for your application.
Flat flex conveyor belts are usually gear transmission belt, with good ventilation advantages, tension evenly, fine workmanship, the flat flex belts with a flexible rotation, good stability, High temperature, pressure resistance, corrosion resistance, long life and so on.
Flat flex conveyor belts are used with a single-layer structure, lighter, the use of sprocket drive. Large open area (opening 70-85%), often used in the lighter weight of the product cooling, frying, baking, drying, heating, decoration, wrapped powder and packaging equipment.
Advantage Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1. Large opening area, maximum maximum Air-Flow Improve Efficiency
2. Fine workmanship, uniform pulling force, flexible running and good stability
3. High resistance to cold shrinkage, oxidation and fracture at negative temperature and high temperature
4. Smallest diameter end rolls and drive rolls
5. non-slip positive drive
6. Reasonable design, compact structure, with a large variety of pitch and wire diameters to choose
7. hygienic design,easy to clean,clean-in-place capability,long lasting
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1) Large open area up to 86% |
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2) Small transfers |
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3) Non-slip positive drive |
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4) Very low belt mass for improved operating efficiency |
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5) Accurate tracking |
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6) Hygienic design, easy to clean, clean-in-place capability |
Typical materials Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1) AISI 314 (1150°C)
2) SUS 310S (1090°C)
3) SUS 330 (1150°C)
4) SUS 304 (870°C)
5) Super alloy Cr20Ni80 (1250°C)
6) Electrical CZPT wire
7) SUS 321 (750°C)
8) SUS 410 (700°C)
9) SUS 430 (700°C)
10) Various metal materials as per your requirements
Flat Flex Wire Mesh Conveyor Belt Specifications
| Material | SUS304/SUS316/SUS310 ETC |
| Ancho | 150 – 6000mm |
| Longitudinal Pitch | 4 – 20 mm or customized |
| Wire Diameter | 1.0 / 1.2 / 1.4 / 1.5 / 1.6 / 1.8 / 2.0 / 2.5 / 3.0 mm |
| Egde | Single Loop / Double Loops |
| Typical Applications | Drying, Enrobing, Battering, Cooking, Heating, Sieving ETC |
Typical applications Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
With single layer structure and light weight, it is suitable for many processes in which the product should have as little contact with the conveyor belt as possible, such as:
Food industry: often used in light weight products processing – frying, freezing, heating, cooling, cooking, drying, baking, coating, enrobing and sterilization for desserts, pizza, vegetables, bread, flour cakes, meat, fish, candy, potatoes, biscuits, chocolate, nuts, fruit, etc. Like chocolate enrobing, battering and breading, freezing for seafood processing, frying chickens, cooling wafer after coating, pizza baking.
Electronics industry: printed circuit board required minimum contact support, melting, sold or drying welding.
Caps making industry: drying for drop plastic
Others, like textiles, glass heat treatment, printing and dyeing, radio, scientific research applications.
Widely used in the electronics industry, the solidification of the circuit board, CZPT fusion, drying, reflow soldering. Cap industry of plastic drying; for chocolate, biscuits, fish baked, frozen and dry, with B network edge can be used in food industry chain drive.
Application industry: mainly used in printing and dyeing, radio, electronic, food machinery and research units.
Stainless steel 304 metal flat flex used conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakery
Flat flex conveyor belts are mainly used for quick-frozen food, fried food, sugar machine, chocolate coating with a variety of bread and pastry food baking conveyor line. Flat flex conveyor belts are used in the food industry for the production of the following products: small dessert, fish products, pizza, vegetables, bread, flour, cakes, meat, candy, potatoes, biscuits, chocolate, nuts and fruit.
1) Cooking
2) Heating
3) Cooling
4) Drying
5) Coating
6) Freezing
7) Enrobing
8) Frying
9) Baking
10) Dough rolling
11) Battering
12) Breading
13) Sterilization
14) Shrink-wrapping
15) Soldering
16) Shuttling
17) Turning
18) Side shifting
19) Collating
20) Crumbing
21) Searing
22) Glazing
23) Sieving
1.Funtions:
Flat flex conveyor belts are used in many industries.The belts have a light weight with single layer construction and are positively driven by sprockets. The belts have an open structure(70-85%open)and are frequently used in cooling, baking,draying heating,decorating,battering and packing machines for light products.
Flat flex belts are often used in conveyors for the food industry for the production of: snacks fish pizzas vegetables breadpastry -meat candy(small) potatoes biscuits chocolate nuts and fruits
2.Flat Flex Wire Mesh Conveyor Belt Features:
- Smooth surface with various shape.
- Long using life .
- Rust resistance .
- Corrosion resistance is strong.
- High strength, heat & erode- resistant.
- The capability of flexible and enduring.
- Permeability is well,not easy to out of shape.
3.Parameter:
Name:Flat flex conveyor belt
Materials:SS304,SS316
Pitch:4-20mm
Wire diameter :1-3mm
Overall width:100-4000mm
Special specifications are available.
It can work with sprocket ,and we also can supply sprocket for you.
Sprocket size: keyway /keyway depth/bore diameter/overall diameter.
Flat Flex Conveyor Belt Packing And Delivery
All Flat Flex Conveyor Belts are checked by our QC Department before delivering to our customers.
| Tipo: | NN500 |
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| Material: | Acero inoxidable |
| Material interior: | Acero inoxidable |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Resistencia a la tracción: | Fuerte |
| Short Pitch: | 5mm or Customized |
| Muestras: |
US$ 500/Meter
1 metro (pedido mínimo) | |
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| Personalización: |
Disponible
| Solicitud personalizada |
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¿Se pueden personalizar o modificar las ruedas dentadas de escalera para configuraciones específicas de transportadores?
Sí, las ruedas dentadas de escalera se pueden personalizar o modificar para adaptarse a configuraciones específicas de transportadores y cumplir con los requisitos únicos de diferentes aplicaciones industriales. A continuación, se muestran algunas maneras en que las ruedas dentadas de escalera se pueden adaptar a configuraciones específicas de transportadores:
- Tamaño y paso: Las ruedas dentadas de escalera se pueden fabricar en diferentes tamaños y pasos para adaptarse a la cadena transportadora específica del sistema. La personalización del tamaño garantiza un acoplamiento adecuado y una transmisión de potencia fiable.
- Número de dientes: El número de dientes de la rueda dentada de escalera se puede ajustar según la velocidad y el par motor requeridos para la aplicación. Un mayor número de dientes permite distribuir la carga sobre una superficie mayor, mientras que un menor número de dientes proporciona mayor velocidad.
- Selección de materiales: Dependiendo del entorno operativo y la capacidad de carga del sistema de transporte, las ruedas dentadas de escalera pueden fabricarse con diferentes materiales, como acero, acero inoxidable, aleaciones endurecidas o plásticos de ingeniería de alta resistencia.
- Perfil dental: El perfil de los dientes de las ruedas dentadas de escalera se puede personalizar para tipos de cadena específicos o para optimizar el acoplamiento y reducir el desgaste de los eslabones de la cadena.
- Configuración del hub: Los piñones de escalera se pueden diseñar con diferentes configuraciones de buje para adaptarse a diferentes tamaños de eje, incluidos bujes pasantes o casquillos de bloqueo cónico.
- Recubrimientos especiales: Los piñones pueden recubrirse con materiales especiales, como recubrimientos resistentes a la corrosión o recubrimientos antifricción, para mejorar su durabilidad y rendimiento en entornos exigentes.
- Opciones de adjunto: En determinadas aplicaciones, las ruedas dentadas de escalera se pueden modificar con accesorios personalizados para adaptarlas a configuraciones únicas de transportadores o para facilitar la manipulación de productos específicos.
- Modificaciones de diseño: Los fabricantes de piñones pueden realizar modificaciones de diseño en función de los requisitos específicos de cada aplicación, como añadir estructuras de soporte o características adicionales para mejorar el acoplamiento y la estabilidad de la cadena.
Colaborar con fabricantes de piñones o expertos en sistemas de transporte con experiencia es fundamental al personalizar piñones de escalera. Su experiencia garantiza que las modificaciones se adapten a la aplicación, cumplan con los estándares de la industria y mantengan el rendimiento y la vida útil del piñón.
Las ruedas dentadas de escalera personalizadas ofrecen la ventaja de adaptar el sistema de transporte a necesidades específicas, maximizando la eficiencia y prolongando la vida útil de la rueda dentada ante las exigencias únicas de la operación industrial.
Are there any Safety Considerations when Working with Ladder Sprockets in Conveyor Systems?
Yes, working with ladder sprockets in conveyor systems involves specific safety considerations to ensure the well-being of workers and prevent accidents. Here are some essential safety measures:
- Lockout-Tagout Procedures: Before performing any maintenance or inspection on the conveyor system, follow proper lockout-tagout procedures to isolate energy sources and prevent accidental startup of the conveyor or sprocket during work.
- Protective Equipment: Provide appropriate personal protective equipment (PPE) to workers who will be in close proximity to the ladder sprockets. This may include safety glasses, gloves, and appropriate clothing to prevent contact with moving parts.
- Conveyor Guards: Install conveyor guards and enclosures around the ladder sprockets and moving components to prevent accidental contact with the chain or sprocket teeth. Guards should be designed to allow maintenance access while offering protection during regular operation.
- Warning Signs: Display clear warning signs near the conveyor system to alert workers and visitors to potential hazards and remind them of safety precautions.
- Training and Education: Ensure that workers operating and maintaining the conveyor system receive proper training on safe practices, hazard identification, and emergency procedures.
- Maintenance Procedures: Develop and follow maintenance procedures specific to ladder sprockets. Regularly inspect the sprockets for wear, damage, or misalignment, and conduct maintenance according to the manufacturer’s guidelines.
- Proper Lifting: When handling ladder sprockets or conducting maintenance, use proper lifting techniques to prevent strain or injury.
- Emergency Stop Buttons: Install emergency stop buttons within easy reach along the conveyor system to quickly shut down the equipment in case of an emergency.
- Regular Audits: Conduct regular safety audits to identify potential hazards and implement corrective actions to maintain a safe working environment.
By adhering to these safety considerations, you can minimize the risk of accidents and injuries associated with ladder sprockets in conveyor systems. Safety should always be a top priority when working with any industrial equipment to ensure a safe and productive work environment.
Additionally, compliance with local safety regulations and industry standards is essential to create a safe workplace and prevent accidents related to conveyor systems and sprocket operation.
What are the Common Applications of Ladder Sprockets in Various Industries?
Ladder sprockets find a variety of applications in different industries where precise motion control, low noise, and high-speed operation are essential. Some common applications of ladder sprockets include:
- Sistemas de transporte: Ladder sprockets are widely used in conveyor systems, especially in high-speed conveyors. They ensure smooth and stable motion of the conveyor chain, minimizing chain slippage and maintaining accurate material handling.
- Material Handling: In material handling equipment, such as bucket elevators, ladder sprockets provide reliable power transmission and guidance for the lifting and conveying of bulk materials.
- Automated Assembly Lines: Ladder sprockets are employed in automated assembly lines to precisely control the movement of components or products during the manufacturing process.
- Robotic Systems: In robotics and automated guided vehicles (AGVs), ladder sprockets are used to control the movement of robotic arms or wheels with high precision.
- Food and Beverage Industry: Ladder sprockets are utilized in the food and beverage industry, particularly in conveyor systems for packaging, sorting, and transporting food products.
- Printing and Packaging: In printing machines and packaging equipment, ladder sprockets facilitate accurate movement and synchronization of materials and products.
- Textile Industry: Ladder sprockets play a role in textile machinery for the controlled movement of fabrics and threads during weaving, knitting, and other processes.
- Agriculture: Ladder sprockets are used in agricultural equipment, such as harvesters and grain elevators, for handling and transporting crops.
- Mining and Construction: In heavy machinery used in mining and construction, ladder sprockets contribute to reliable power transmission and precise motion control in conveyor and material handling systems.
The versatility and advantages of ladder sprockets make them suitable for a wide range of industrial applications. Their ability to guide and support the chain while minimizing noise and vibration makes them particularly valuable in industries where operational efficiency and safety are paramount.
When considering the use of ladder sprockets in specific industries, it is essential to understand the application requirements and consult with experts to ensure the correct selection and integration for optimal performance.
editor by CX 2023-10-20
