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Flat Flex Conveyor Belt Description
Flat flex conveyor belt is also called Z-Type bend conveyor belt, chocolate conveyor belt, ladder conveyor belt, interlaced wire conveyor belt or strip conveyor belt. It is an ideal wire conveyor belt for light products transfers and its large open area makes it the most efficient belt for many applications and processes.
Flat Flex Conveyor Belt Structure
Stainless Steel wire conveyor belt is made of SUS304 / 316 wire material, formed by mold pressing, normally driven by stainless steel or nylon sprockets, or by roller chains at 2 sides under special applications. The width is from 150mm to 6000mm. It can be used for both straight running and turning conveyors.
Flat flex conveyor belt can be supplied with PTFE coating to obtain a non-stick surface.
Common conveyor belt edge finish is Single Loop, Double Loops can reinforce the outside edge of the belt, and wire available for double loops edge is from 1.0mm to 1.2mm.
Flat flex conveyor belt is also known as trapezoidal mesh belt. Stainless steel flat flex mesh belt is made by mesh belt of top hardness through a special mold pressing, the edge can also be driven by the chain.
Stainless Steel Flat Flex Wire Belt have trusted performance especially in food industry. With up to 86% open surface area, flat flex conveyor belts promote maximum flow through and are the proven solution for major processors. Its design and clean in place capability make it even easier to keep your line hygienic, and with many wire diameters and pitches to choose from, you’ll be able to find the right belt for your application.
Flat flex conveyor belts are usually gear transmission belt, with good ventilation advantages, tension evenly, fine workmanship, the flat flex belts with a flexible rotation, good stability, High temperature, pressure resistance, corrosion resistance, long life and so on.
Flat flex conveyor belts are used with a single-layer structure, lighter, the use of sprocket drive. Large open area (opening 70-85%), often used in the lighter weight of the product cooling, frying, baking, drying, heating, decoration, wrapped powder and packaging equipment.
Advantage Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1. Large opening area, maximum maximum Air-Flow Improve Efficiency
2. Fine workmanship, uniform pulling force, flexible running and good stability
3. High resistance to cold shrinkage, oxidation and fracture at negative temperature and high temperature
4. Smallest diameter end rolls and drive rolls
5. non-slip positive drive
6. Reasonable design, compact structure, with a large variety of pitch and wire diameters to choose
7. hygienic design,easy to clean,clean-in-place capability,long lasting
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1) Large open area up to 86% |
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2) Small transfers |
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3) Non-slip positive drive |
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4) Very low belt mass for improved operating efficiency |
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5) Accurate tracking |
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6) Hygienic design, easy to clean, clean-in-place capability |
Typical materials Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
1) AISI 314 (1150°C)
2) SUS 310S (1090°C)
3) SUS 330 (1150°C)
4) SUS 304 (870°C)
5) Super alloy Cr20Ni80 (1250°C)
6) Electrical CZPT wire
7) SUS 321 (750°C)
8) SUS 410 (700°C)
9) SUS 430 (700°C)
10) Various metal materials as per your requirements
Flat Flex Wire Mesh Conveyor Belt Specifications
| Material | SUS304/SUS316/SUS310 ETC |
| Width | 150 – 6000mm |
| Longitudinal Pitch | 4 – 20 mm or customized |
| Wire Diameter | 1.0 / 1.2 / 1.4 / 1.5 / 1.6 / 1.8 / 2.0 / 2.5 / 3.0 mm |
| Egde | Single Loop / Double Loops |
| Typical Applications | Drying, Enrobing, Battering, Cooking, Heating, Sieving ETC |
Typical applications Of Stainless Steel Flat Flex Wire Mesh Conveyor Belt
With single layer structure and light weight, it is suitable for many processes in which the product should have as little contact with the conveyor belt as possible, such as:
Food industry: often used in light weight products processing – frying, freezing, heating, cooling, cooking, drying, baking, coating, enrobing and sterilization for desserts, pizza, vegetables, bread, flour cakes, meat, fish, candy, potatoes, biscuits, chocolate, nuts, fruit, etc. Like chocolate enrobing, battering and breading, freezing for seafood processing, frying chickens, cooling wafer after coating, pizza baking.
Electronics industry: printed circuit board required minimum contact support, melting, sold or drying welding.
Caps making industry: drying for drop plastic
Others, like textiles, glass heat treatment, printing and dyeing, radio, scientific research applications.
Widely used in the electronics industry, the solidification of the circuit board, CZPT fusion, drying, reflow soldering. Cap industry of plastic drying; for chocolate, biscuits, fish baked, frozen and dry, with B network edge can be used in food industry chain drive.
Application industry: mainly used in printing and dyeing, radio, electronic, food machinery and research units.
Stainless steel 304 metal flat flex used conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakery
Flat flex conveyor belts are mainly used for quick-frozen food, fried food, sugar machine, chocolate coating with a variety of bread and pastry food baking conveyor line. Flat flex conveyor belts are used in the food industry for the production of the following products: small dessert, fish products, pizza, vegetables, bread, flour, cakes, meat, candy, potatoes, biscuits, chocolate, nuts and fruit.
1) Cooking
2) Heating
3) Cooling
4) Drying
5) Coating
6) Freezing
7) Enrobing
8) Frying
9) Baking
10) Dough rolling
11) Battering
12) Breading
13) Sterilization
14) Shrink-wrapping
15) Soldering
16) Shuttling
17) Turning
18) Side shifting
19) Collating
20) Crumbing
21) Searing
22) Glazing
23) Sieving
1.Funtions:
Flat flex conveyor belts are used in many industries.The belts have a light weight with single layer construction and are positively driven by sprockets. The belts have an open structure(70-85%open)and are frequently used in cooling, baking,draying heating,decorating,battering and packing machines for light products.
Flat flex belts are often used in conveyors for the food industry for the production of: snacks fish pizzas vegetables breadpastry -meat candy(small) potatoes biscuits chocolate nuts and fruits
2.Flat Flex Wire Mesh Conveyor Belt Features:
- Smooth surface with various shape.
- Long using life .
- Rust resistance .
- Corrosion resistance is strong.
- High strength, heat & erode- resistant.
- The capability of flexible and enduring.
- Permeability is well,not easy to out of shape.
3.Parameter:
Name:Flat flex conveyor belt
Materials:SS304,SS316
Pitch:4-20mm
Wire diameter :1-3mm
Overall width:100-4000mm
Special specifications are available.
It can work with sprocket ,and we also can supply sprocket for you.
Sprocket size: keyway /keyway depth/bore diameter/overall diameter.
Flat Flex Conveyor Belt Packing And Delivery
All Flat Flex Conveyor Belts are checked by our QC Department before delivering to our customers.
| Type: | NN500 |
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| Material: | Aço inoxidável |
| Inside Material: | Aço inoxidável |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Tensile Strength: | Strong |
| Short Pitch: | 5mm or Customized |
| Exemplos: |
US$ 500/Meter
1 Meter(Min.Order) | |
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| Personalização: |
Available
| Customized Request |
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What are the Maintenance Requirements for Ladder Sprockets to Ensure Smooth Operation?
Maintaining ladder sprockets is essential to ensure smooth operation, prolong their service life, and prevent unexpected failures in conveyor systems. Here are the maintenance requirements for ladder sprockets:
- Regular Inspection: Conduct regular visual inspections of the ladder sprockets to check for signs of wear, damage, or deformation. Inspect the sprocket teeth, cross members, and overall structure for any abnormalities.
- Lubrication: Apply the appropriate lubricant to the ladder sprocket and the conveyor chain regularly. Proper lubrication minimizes friction, reduces wear, and ensures smooth motion and power transmission.
- Tension Adjustment: Maintain the correct tension in the conveyor chain to prevent excessive wear on the sprocket teeth and chain links. Proper tensioning helps maintain accurate positioning and prevents chain slippage.
- Chain Alignment: Ensure the conveyor chain is properly aligned with the ladder sprocket. Misalignment can cause uneven wear, increased friction, and reduce sprocket and chain life.
- Cleanliness: Keep the ladder sprockets and the surrounding area clean from debris, dirt, and contaminants. Foreign particles can cause chain jamming, accelerated wear, and affect sprocket performance.
- Replace Worn Sprockets: Monitor the wear of the ladder sprocket teeth regularly. If the sprocket teeth are significantly worn, chipped, or have hook-shaped profiles, replace the sprocket promptly to maintain proper chain engagement and prevent chain failure.
- Inspect Chain Wear: Regularly inspect the conveyor chain for signs of wear, stretching, or elongation. Replace the chain if it is beyond its recommended service life, as a worn chain can accelerate sprocket wear.
- Address Unusual Noises or Vibrations: Investigate and address any unusual noises or vibrations in the conveyor system promptly. Unusual sounds may indicate issues with the ladder sprockets or other components that require attention.
- Follow Manufacturer’s Guidelines: Adhere to the ladder sprocket manufacturer’s maintenance recommendations and service intervals. Manufacturers may provide specific guidelines for lubrication, tensioning, and inspection to optimize sprocket performance and longevity.
By adhering to these maintenance requirements, conveyor system operators can ensure the smooth operation and reliable performance of ladder sprockets. Regular maintenance not only extends the sprocket’s service life but also contributes to the overall efficiency and productivity of the conveyor system.
Proactive maintenance practices reduce the risk of unexpected downtime, equipment damage, and costly repairs, making it a worthwhile investment for any industrial operation that relies on conveyor systems with ladder sprockets.
Quais são as capacidades de carga das diferentes configurações de rodas dentadas para escadas?
A capacidade de carga das rodas dentadas para escadas varia dependendo do seu projeto, material e tamanho. É essencial considerar diversos fatores ao determinar a capacidade de carga de uma configuração de roda dentada para escada:
- Material: O material utilizado na construção da roda dentada da escada influencia significativamente sua capacidade de carga. Rodas dentadas de aço são conhecidas por sua alta resistência e capacidade de suportar cargas, enquanto plásticos de engenharia de alta resistência são adequados para cargas mais leves e aplicações específicas no processamento de alimentos.
- Tamanho e número de dentes: De modo geral, rodas dentadas com mais dentes proporcionam uma área de contato maior com a corrente, distribuindo a carga de maneira mais uniforme e aumentando a capacidade de carga. Rodas dentadas maiores, com diâmetros maiores, também podem suportar cargas mais elevadas devido à sua maior área de superfície.
- Configuração do Hub: A configuração do cubo da roda dentada da escada pode afetar sua capacidade de carga. Rodas dentadas com cubos robustos e resistentes podem suportar cargas maiores em comparação com rodas dentadas com cubos padrão ou leves.
- Personalização: Algumas rodas dentadas para escadas podem ser personalizadas para aumentar sua capacidade de carga em aplicações específicas. Modificações de projeto personalizadas, estruturas de suporte adicionais ou materiais de maior resistência podem ser empregados para atender a requisitos de serviço pesado.
- Aplicação e ambiente: A aplicação e o ambiente operacional desempenham um papel crucial na determinação da capacidade de carga. Fatores como o peso do material transportado, a velocidade da esteira, o ângulo de inclinação e as condições de temperatura podem afetar a carga na roda dentada.
- Normas da indústria: Determinados setores industriais possuem normas e diretrizes específicas para a capacidade de carga das rodas dentadas de esteiras. A observância dessas normas garante a operação segura e confiável da esteira transportadora dentro dos limites de carga recomendados pelo setor.
É essencial consultar fabricantes de rodas dentadas e especialistas em sistemas de transporte para determinar a configuração de roda dentada tipo escada mais adequada às suas necessidades específicas de carga. Eles podem fornecer informações valiosas, realizar cálculos de carga e recomendar o projeto de roda dentada tipo escada mais adequado com base nas necessidades exclusivas da sua aplicação.
A manutenção e inspeção regulares das rodas dentadas da esteira são essenciais para identificar sinais de desgaste ou danos que possam afetar a capacidade de carga. Ao selecionar a configuração correta de rodas dentadas da esteira e garantir a manutenção adequada, você pode otimizar a capacidade de carga e a confiabilidade do seu sistema de transporte.
What is a Ladder Sprocket, and How is it Different from Other Types of Sprockets?
A ladder sprocket is a specific type of sprocket used in chain drive systems. It is also known as a carrier sprocket or cage sprocket. The ladder sprocket is different from other types of sprockets due to its unique design and function:
- Design: A ladder sprocket consists of two parallel plates or bars connected by cross members, resembling a ladder. The cross members hold the chain links in place, guiding them along the sprocket’s path.
- Function: The primary function of a ladder sprocket is to guide the chain and prevent it from derailing or skipping during operation. The chain links rest on the cross members, ensuring proper engagement with the sprocket teeth.
- Chain Support: Unlike traditional sprockets, where the chain wraps around the sprocket teeth, a ladder sprocket provides continuous support to the chain by holding each link securely within the cross members.
- Low Noise and Vibration: The design of the ladder sprocket results in reduced noise and vibration during operation, making it suitable for applications where noise reduction is important.
- High-Speed Applications: Ladder sprockets are commonly used in high-speed applications, such as conveyor systems, where maintaining chain stability and precise motion is critical.
- Accurate Positioning: Due to the continuous support of the chain, ladder sprockets provide accurate positioning and minimize chain whip or slack, ensuring consistent power transmission.
It’s important to note that ladder sprockets are specific to certain chain types, and their design must match the corresponding chain pitch and configuration for proper operation.
While ladder sprockets offer advantages in certain applications, they may not be suitable for all chain drive systems. Other types of sprockets, such as standard toothed sprockets or segmented sprockets, are more common and versatile for a wide range of power transmission applications.
When considering the use of ladder sprockets, it is crucial to understand the specific requirements of the chain drive system and consult with manufacturers or engineers to ensure the correct selection and compatibility for optimal performance.
editor by CX 2023-10-19
